WO2009007572A1 - Rotary device for transferring and indexing metal objects comprising contactless drive means. - Google Patents

Rotary device for transferring and indexing metal objects comprising contactless drive means. Download PDF

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Publication number
WO2009007572A1
WO2009007572A1 PCT/FR2008/051108 FR2008051108W WO2009007572A1 WO 2009007572 A1 WO2009007572 A1 WO 2009007572A1 FR 2008051108 W FR2008051108 W FR 2008051108W WO 2009007572 A1 WO2009007572 A1 WO 2009007572A1
Authority
WO
WIPO (PCT)
Prior art keywords
indexing
objects
rotation
discs
plate
Prior art date
Application number
PCT/FR2008/051108
Other languages
French (fr)
Inventor
Robert Malinie
Grégory Geisse
Original Assignee
Sabatier
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sabatier filed Critical Sabatier
Publication of WO2009007572A1 publication Critical patent/WO2009007572A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/84Star-shaped wheels or devices having endless travelling belts or chains, the wheels or devices being equipped with article-engaging elements
    • B65G47/846Star-shaped wheels or wheels equipped with article-engaging elements
    • B65G47/848Star-shaped wheels or wheels equipped with article-engaging elements the article-engaging elements being suction or magnetic means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/244Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning them about an axis substantially perpendicular to the conveying plane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0235Containers
    • B65G2201/0252Cans
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/042Sensors
    • B65G2203/044Optical

Definitions

  • the present invention relates to the field of the manufacture of metal objects and in particular metal containers and packaging such as cans and boxes of various shapes, symmetrical or not.
  • Such containers and packaging are used in industry in many formats for the packaging of food products or industrial products such as paints, oils, solvents and various chemical products or others.
  • the present invention relates to a rotary device for transferring and indexing metal objects such as boxes and cans having means for driving said objects in rotation on themselves.
  • Transfer and indexing devices are particularly useful on manufacturing lines of said metal objects of the aforementioned type. These lines traditionally comprise different forming stations and / or machining to produce a package from a cylindrical metal shell.
  • the cylindrical shells used to make the packages are obtained by welding two opposite edges of a metal plate, usually tinplate, square or rectangular for example. From such a cylindrical shell, it is possible to produce packaging of various shapes and symmetry of revolution or not and regular or not thanks to multiple mechanical tools shaped and automatically controlled to provide a particular shape to the ferrule basic metal.
  • the weld constitutes a zone of fragility that should be spared.
  • the position of the weld must be taken into account, especially for operations such as the coating of packaging and the establishment of loops. This is the reason why the shells and the packings made must be oriented with respect to the position of the weld at each of the forming stations and / or machining of the production line.
  • the various positions of the manufacturing lines, or at least part of them comprise means for detecting the welding and indexing the position of the shell or of the package relative to the tools depending on the position of the weld.
  • These means traditionally comprise an optical cell for detecting the weld and a rotary table or turntable on which the shell or the package is held, for example by magnets.
  • Such indexing means perform only on manufacturing lines where the forming and / or machining stations are positioned one after the other and the metal objects moved step-by-step between stations, also one after the other.
  • the indexing means mentioned above are not suitable because they generate too much slowing down of carousels and therefore production rates.
  • This problem is all the greater when it is necessary to detect the position of a weld on a shell or packaging during manufacture and to index its position between two carousels working at substantially identical speeds, with the risk of accumulation of obj ects between the two carousels and therefore the risk of blockage or deterioration of production tools.
  • the object of the present invention is to provide a device for transferring and indexing metal objects including a metal ferrule or packaging adapted to solve the indexing problems encountered in particular with the manufacturing systems comprising carousels.
  • Another object of the invention is to provide a transfer and indexing device which can be installed and used on any type of metal packaging production line from cylindrical shells.
  • Another object of the invention and to provide a transfer and indexing device that can simultaneously support a plurality of metal objects to detect the position of a weld and index accordingly the position of the package between two tools forming and / or machining.
  • Another object of the invention is finally to provide a device for transferring and indexing reduced size to facilitate its integration into lines and existing production systems of metal objects.
  • a rotary device for transferring and indexing metallic objects comprising a weld, in particular ferrules and / or metal packages, comprising:
  • a first rotational drive means mounted on a rotation shaft adapted to be rotated by appropriate means for rotating said metal objects around said shaft
  • indexing means of said metal objects secured to said first rotary drive means for gripping said metal objects in a first position and then holding them up to a second position during a rotational movement of said first rotary drive means, and
  • this device for transferring and indexing metallic objects is characterized in that said means for indexing said metal objects are each rotatably mounted on an axis integral with said first drive means. rotation and cooperate with second rotating drive means adapted to initiate a proper rotation of said indexing means on themselves around said axis simultaneously with the rotational movements of said first means for driving in rotation about said shaft and for maintain this rotation without contact with said indexing means.
  • the transfer and indexing device according to the invention is particularly advantageous in that it simultaneously allows the transfer, the detection of a weld and the indexing of a plurality of metal objects with respect to this weld. without reducing the production rates of the production line on which the device is implemented.
  • the rotational drive of the indexing means by the second rotary drive means is achieved without contact and without motorized drive means. This greatly simplifies the structure of the device, its maintenance and its maintenance. In addition, the wear of the indexing means and the second drive means is almost zero due to the absence of contact between these parts. Finally, it also reduces the overall size and cost of manufacture and use of the device of the invention.
  • said indexing means and said second rotation drive means comprise magnetic means capable of maintaining a rotation without contact at constant speed of said indexing means.
  • These magnetic drive means comprise, for example, preferably magnets mounted in. each other on said indexing means and on said second drive means in rotation and in opposition of polarity.
  • said second rotary drive means comprise a friction pad adapted to contact the periphery of said indexing means to initiate a rotation thereof on them - even during a rotational movement of said first drive means in rotation.
  • Such a friction pad makes it possible to very simply put the indexing means in rotation on themselves batches of the start of the rotation of the first rotation drive means which carries said indexing means.
  • said indexing means comprise at least one substantially circular piece having a drive face facing said second means for driving in rotation and a contact face opposite to said driving face, said contact face being magnetized to block said metal object against said contact face by magnetic attraction.
  • said second rotational drive means are fixed on at least one support substantially tangent to the periphery of said first rotary drive means and mounted on a fixed frame so that said second drive means in rotation are positioned at least partially opposite said indexing means.
  • said first drive means is constituted by a circular plate.
  • the choice of such a drive plate allows a uniform distribution of the indexing means substantially at the circumference of said plate, but also a transfer of the metal objects and a rotation drive of the indexing means smoothly, with fluidity .
  • said support of said second rotational drive means consists of a ring portion substantially concentric with said first rotary drive means, and preferably having a portion located opposite said indexing means.
  • said means for detecting the position of a said weld on said metal objects are integral with said first rotational drive means and comprise at least one photoelectric cell positioned substantially adjacent to each said means of indexing.
  • the transporting and indexing device comprises movable means for stopping the rotation of said indexing means on themselves, in particular movable shoes capable of being actuated substantially simultaneously with the detection of a said vsoudurc on said metal objects by said welding detection means for come into contact with said indexing means to stop their own rotational movement and thus index the position of the objss with respect to the position of the weld.
  • FIG. 1 shows in perspective a transfer and indexing device according to the invention in a preferred embodiment
  • FIG. 2 represents a partial top view of the device according to the invention
  • FIG. 3 shows a longitudinal sectional view along the axis III-III of the device of the invention shown in Figure 2;
  • FIG. 4 is a longitudinal section along axis IV-IV in FIG. 3, the detail of the connection between the main driving plate in rotation and an indexing means of the device according to the invention,
  • FIG. 5 schematically represents an operating kinematic of the device of the invention in cooperation with two turrets or carousels for forming metal objects.
  • the present invention relates to a device 1 for transferring and indexing metal objects O such as ferrules made of tinplate and traditionally used in industry for the realization of boxes and. metal packaging for food or other purposes.
  • metal objects O such as ferrules made of tinplate and traditionally used in industry for the realization of boxes and. metal packaging for food or other purposes.
  • the device 1 comprises firstly a vertical rotating shaft 2 coupled at its lower end 3 to a motor (not shown in the figures) by any suitable rotational coupling means such as gears or belt transmission.
  • a motor not shown in the figures
  • any suitable rotational coupling means such as gears or belt transmission.
  • the location of the coupling of the shaft 2 to the motor may be located at the upper end 4 of the rotation shaft 2 without affecting the operation of the device 1 and constitutes an equivalent variant embodiment of the device of FIG. the invention.
  • a circular plate 5 threaded on said shaft 2 and secured thereto to be rotated by said shaft.
  • the connection between said shaft 2 and said plate 5 can be achieved by any means or technique known in the field of assembly and in particular welding, interlocking force or not, mechanical coupling (gears, bayonets, ... etc. ).
  • the circular plate 5 constitutes a first rotational drive means for carrying out the transfer of metal objects O between two forming stations of a production line of metal boxes or packages, in particular between two forming towers 6, 7 capable of to support a plurality of metal objects O simultaneously as shown schematically in Figure 5. To perform this transfer, the circular plate 5 supports on its periphery indexing means of said metal objects O.
  • indexing means are constituted preferably and as shown in detail in Figure 4 by indexing discs 8 rotatably mounted on the circular plate 5 of the device.
  • Each indexing disc 8 has for this purpose a cylindrical axis 9 formed of material with the disc and oriented perpendicular to the disc 8.
  • This axis 9 allows the mounting and the rotation of the disk 8 on the circular plate 5 in openings 1 0 opening pierced in the thickness of the plate 5 at the periphery thereof as shown in Figure 1.
  • FIG. 4 A preferred method of securing the disks is shown in detail in FIG. 4 and described hereinafter.
  • a ball bearing January 1 is housed in a lining 1 2 formed in each of the orifices 10 opening out of the circular transfer plate 5.
  • the countersink 1 2 made in each of the orifices 10 has a diameter substantially equal to the diameter of the outer ring Ha of the ball bearing 1 1 so as to allow a wedging of the bearing 1 1 in each of the orifices 10.
  • each ball bearing January 1 is maintained in each of the orifices 10 of the plate 5 by a wedge 13 fixed to the plate 5 by three screws 14 distributed at 120 ° from each other around the holes 10 for fixing the indexing discs 8 (see Figure 1).
  • said shims 13 also include a substantially central orifice 1 5, in order to allow the passage of the axis 9 of the indexing disks 8 as will be described hereinafter, and a countersink 16 coaxial with said orifice 15 and of internal diameter substantially equal to the diameter of the outer ring H of the ball bearing 1 1 to allow the interlocking of each said wedge 13 sut a said bearing 1 1 so as to trap the latter enters the amamages 12, 16 respective of the transfer plate 5 and the shim 13.
  • the indexing discs 8 are in their abutment by their axis 9 in the inner ring l l b of the ball bearings 1 1.
  • the axis 9 of the disks 8 comprises for this purpose a shoulder 9a forming an abutment limiting the insertion depth of the axis 9 relative to the bearing 1 1 so as to provide a spacing sufficient to prevent friction between the disks 8 and blocking wedges 13.
  • the locking of the disks 8 on the bearings 11 is finally ensured by means of a screw 17 housed in a blind bore coaxial with the axis 9 of the disks 8 and a bearing washer 18 on the inner ring 1 lb ball bearings 1 1.
  • indexing discs 8 are rotatably mounted relative to the transfer plate 5 which is itself integral in rotation with the drive shaft 2 of the device.
  • the indexing discs 8 are preferably made of stainless steel, although other construction materials, in particular metal, can be envisaged.
  • Said disks 8 are moreover magnetized, either in their mass if they consist of steel, or by integration of magnets in their body, in order to allow the attraction and the blocking of metal objects O to be transferred and indexed against a lower face 8a, preferably flat, opposite to the upper face 8b carrying the axis of rotation 8 of the disks.
  • the indexing discs 8 also have on their upper face 8b magnets 19 inserted for example into holes formed in the mass of the discs 8 over the entire peripheral edge thereof.
  • These magnets 19 form, in cooperation with other magnets carried on a part of the transfer device 1 situated opposite said disks 8, means for non-contact rotation drives of the indexing disks on themselves, as will be described. thereafter.
  • the device also comprises wedging means 20 to facilitate the positioning of said metal objects O to be transmitted vertically above said indexing disks 8 when they are taken over by the device. 1 and to wedge them during their rotational transfer to prevent any rocking movement of said metal objects O with respect to the surface 8a of the indexing discs 8.
  • These locking means are, in the embodiment shown in Figures 1 and 2 in particular, constituted by notches or cuts 20 sensiblemen t semi-circular formed in a plate 21 integral with the rotation shaft 2, said notches or cuts 20 being positioned exactly in line with the indexing discs 8, the diameter of the plate carrying the cutouts being substantially equal to the gyration diameter of the indexing discs 8, that is to say the diameter of the circle passing the center of the axis of rotation 9 of each of the indexing discs 8.
  • the transfer and indexing device 1 of the invention also comprises a stabilization frame 22.
  • This frame 22 comprises a horizontal transversal bar 221 threaded by an orifice drilled in the middle on the rotation shaft 2 of the device and carried to each of these ends by two pillars 222, 223.
  • connection between said bar 221 and said rotation shaft 2 is formed by a ball bearing 23 forming spacer between the shaft 2 and the hub defined by the orifice 221 0 of enfilemen t of the bar 221 on said shaft 2.
  • the frame 22 allows a patt to stabilize the transfer device 1 and indexing, in particular to maintain the rotation shaft 2 thereof in its axis and avoid any unbalance effect during rotational movements of the circular plate 5 and secondly fix and support second rotating drive means for rotating said indexing discs 8 about their own rotation axis 9 relative to the plate 5.
  • the frame 22 comprises a portion 202 in the form of an angular sector whose apex is at the level of the rotation shaft 2 and whose median is formed by the longitudinal axis of the bar 221 of the frame.
  • the portion 224 is preferably made of material with said bar 221.
  • On the straight edges of the angular sector of the frame are screwed two straight crosspieces 225, 226 at the end of each of which is fixed, perpendicularly, a sleeve 24 for suspending a portion of ring 25 substantially coaxial with the plate 5 of trans rotational fertility.
  • a third sleeve 24 for supporting said crown portion 25 is attached directly to the transverse bar 221 of the frame near one of the pillars 222.
  • the ring portion 25 also bears on its lower surface means for driving said indexing discs in rotation.
  • These drive means comprise first, as is more readily visible in Figure 3, a friction pad 26. This pad is fixed, for example by gluing or screwing on the underside of the crown portion 25 of such so that the indexing discs 8 come into contact at their periphery 8c with said shoe 26 during the rotation of the transfer tray 5 of the device 1.
  • the indexing discs 8 can be rotated about their own axis of rotation 9 with respect to the plate 5.
  • contactless drive means formed of magnets 27 inserted and glued into the underside of the portion of crown 25 so that said magnets 27 are located opposite the magnets 19 placed on the upper face 8b, also called drive face, indexing discs 8.
  • the magnets 19 of the indexing discs 8 and the magnets 27 on the underside of the crown portion 25 are preferably of the same type, for example neodymium-iron-boron, and are placed in opposition of the polarities opposite each other. others to maintain the rotation of the discs on themselves.
  • the driving torque thus obtained between the crown portion 25 and the indexing discs 8 is of the order of 1 N.mu., which makes it easy to drive the discs 8 in rotation on themselves even when those on their underside 8a, there is a metal object O for the transfer between two forming stations of a manufacturing line for example.
  • indexing 8 and the magnets 19 placed on the upper side 8b thereof is intended to enable the detection of metal objects O r formed from a welded sleeve to the position of the S solder on said objects and consequently, to index the position of the objects O simultaneously to the rotational transfer of the objects by the plate 5 of the device.
  • the device of the invention comprises appropriate detection means 28 positioned on the transfer plate 5 near each of the indexing disks 8 , which are four in the embodiment shown in the figures.
  • the detection means 28 comprise a flexible blade 281 on which are mounted an optical fiber 282 and a ball stop 283.
  • the assembly formed of these three elements 281, 282, 283 makes it possible, when an object and metal O is carried by an indexing disc 8, to contact the outer surface of this object O so as to have a constant distance between the body of the object O and . the optical fiber 282.
  • the flexible blade 281 is fixed to the transfer tray 5 and extends perpendicularly thereto downwardly so that the ball stopper 283 and the end of the optical fiber 282 are positioned below the the lower face 8a of the indexing disks 8, and oriented to be in contact with the surface of a metal object O carried by the disk 8 in the vicinity during operation of the device 1.
  • These detection means 28 are electrically connected to a management unit and. control device (not shown in the figures) which feeds and integrates the signals received from said detection means 28 to determine the detection of a weld S on a metal object O carried by a disk 8.
  • indexing discs 8 are also mounted on the transfer plate 5 near each of the indexing discs 8 to prevent the proper rotation of the discs. indexing discs on themselves substantially simultaneously with the detection of the position of the weld S on a metal object O carried by an indexing disc 8.
  • stop means 29 may also be of different shapes.
  • said stop means comprise a pneumatic cylinder 291 cooperating with a friction shoe 292 of the brake lining type mounted on a flexible blade 293, the assembly being mounted under the plate 5 of FIG. transfer and electrically connected to said device for managing and controlling the transfer and indexing device 1.
  • the management and control device when the management and control device receives a signal corresponding to the detection of the weld S on a metal object O carried by an indexing disc 8, the control device simultaneously sends an electrical signal towards the means of stop 29 placed next to this indexing disc 8.
  • the friction pad 292 then pivots instantly under the action of the cylinder 291 to come against the outer peripheral side 8c of the indexing disc 8, thus instantly stopping its own rotation , the friction force of the shoe 292 being greater than the driving torque generated by the magnets 19, 27 respectively on the crown portion 25 and on the driving face 8b of the indexing disc 8.
  • the device 1 of the invention is particularly designed to be placed on a machine for manufacturing metal objects such as packagings or boxes between two forming turrets as shown in FIG.
  • the device of the invention 1 placed between the turrets has the function of indexing the position of the metal objects with respect to their welding between the first turret and the second turret, which respectively comprise different forming tools, for example six bending tools. 61 on the first turret and six expansion tools 71 on the second turret in the example shown in Figure 5.
  • the indexing of the metal objects O between the two turrets is necessary in particular to prevent manufacturing defects that may result from the action of the expansion tools of the second turret on the welding of metal objects O and in particular breaks in the welding.
  • metal objects O to be shaped are presented at the entrance of a first forming turret comprising six curling tools 61 of the objects arranged regularly on the surface. periphery of said first turret at a spacing of 60 ° around the central axis of rotation of the turret.
  • each of the curling tools of the turret is via an input turnstile 30 with three notches 31 for driving a metal object O regularly distributed at 120 ° from each other.
  • the turning diameter of the turnstile 30 is equal to half of that of the turret, the tourniqviet 30 and the turret being positioned relative to each other so that respective girations are tangent to each other.
  • the input turnstile 30 and the first turret each follow a turn in the opposite direction, in the direction of the arrow Fl for the turnstile 30 and in the opposite direction along the arrow F2 for the first turret.
  • the rotational speeds of the turnstile 30 and the first turret are adjusted so that a notch 31 of the turnstile corresponds with a turret bending tool at each rotation of the turnstile and the turret.
  • O metal objects are shown and supported in one.
  • first time by the entry turnstile 30 in each of the curling stations of the first turret, as and respective rotations of the turnstile and the turret according to the arrows F1 and F2.
  • the O objects are flanged on their upper flange.
  • the objects O then leave the 1st turret after curling and are then supported by the indexing and transfer device 1 of the invention, which is positioned substantially tangentially to said first turret and second forming turret shown on FIG. figure
  • indexing discs 8 of the indexing device are magnetically attracted when passing over them indexing discs 8 of the indexing device, the latter being four in number. in the illustrated embodiment (see FIGS. 3 and 5), being carried and driven in rotation by the transfer plate 5 of the device.
  • the lenses O are then plated and magnetically blocked against the lower face 8a of the disks 8.
  • the transfer tray 5 of the device 1 is rotated in the direction of the arrow F3 by the shaft 2 which itself is driven by a motor. using a pinion and a belt (not shown in the figures), thereby ensuring a mechanical synchronization of the indexing device and transfer 1 relative to the two forming turrets.
  • the average speed of rotation of the plate 5 in industrial operation is of the order of 550 to 600 revolutions per minute.
  • the gyration performed by the four indexing discs 8 under the drive of the transfer tray 5 is tangent to the peripheral circular paths of each of the two forming turrets in order to obtain a good correspondence of the four indexing discs with respect to six forming tools of the two turrets and thus operate a coordinated and secure transfer of metal objects O between the two turrets.
  • the indexing disks 8 of the indexing and transfer device 1 After taking care of the metallic objects O at the output of the first turret, the indexing disks 8 of the indexing and transfer device 1, rotated by the transfer plate 5 around the shaft 2 of the device 1, come into contact with their peripheral flank 8c with the friction pad 27 fixed on the crown portion 25 fixedly secured to the frame 24 of the device 1.
  • This peripheral friction of the discs 8 on the pad 27 causes the indexing discs 8 to rotate about themselves around their own axis 9. In other words, the discs 8 roll and are guided against the pad 27 according to the rotation of the board 5.
  • the indexing discs 8 then lose contact with said friction pad 27 but their own rotation is then maintained simultaneously with the rotation of the plate 5 by the magnetic flux of the magnets 19, 27 mounted in opposition respectively to the upper drive face 8b of the discs 8 and to the lower face of the crown portion 25 secured to the frame 24 of the device 1.
  • This maintenance of the own rotation of the indexing discs 8 makes it possible simultaneously to transfer metal objects O between the turrets, to detect the weld S on the body of said objects and to index the position of the objects relative to this object. solder before release for support by the second turret.
  • the detection of the weld on the O objects and their indexing are carried out as follows.
  • the metal objects O magnetically carried by said discs 8 are also rotated on themselves.
  • the ball stop 282 of the detection means 28 then rolls against the surface of said objects O and the optical fiber 283 of said detection means diffuses a light beam at the right of this surface.
  • the amount of light reflected by the surface of the metal objects C) and sensed by the optical fiber 283 suddenly varies.
  • This sudden variation in the amount of reflected light corresponds to a sudden variation of electrical signal transmitted by the optical fiber, which variation is detected by the management and control device of the indexing and transfer device and interpreted as a detection signal of the welding.
  • Said management and control device then sends an electrical actuation signal to the stop means 29 of the disk 8 carrying the object O whose weld has been detected.
  • the pneumatic cylinder 291 of the stop means then causes ic pivoting of the friction pad 292 and its contact against the periphery 8c of the indexing disc 8 and stopping the rotation thereof, thus allowing the indexing of the object O.
  • the metal objects O are brought to the inlet of the second forming turret for expansion there. .
  • Said objects are then detached indexing disks 8 and extracted indexing device 1 from below through a spring system mounted on the second turret, and then rotated in the direction of the arrow F4 by said turret.
  • the metal objects O lined and expanded are extracted from the second turret by an outlet turnstile 32 identical to the input turnstile 30 feeding the first turret, the output turnstile 32 in a rotational movement along arrow F5 in the opposite direction to that of the second forming turret.
  • the metal objects O are then transferred to other forming stations, machining or finishing to complete the realization.
  • the transfer and indexing device 1 of the present invention has the advantage of providing a drive solution indexing discs 8 by magnetization, and therefore without direct contact with the discs, which improves the service life components since there is no or little friction and more causes no torque once the disks blocked by the stop means, thereby improving the indexing accuracy of the metal objects trans ferred between two turrets for forming and / or machining of a line for manufacturing metal cans.

Abstract

The present invention relates to a rotary device (1) for transferring and indexing metal objects (O) comprising a weld having a first rotational-drive means (5) mounted on a rotation shaft (2), and means (8) of indexing said metal objects which are secured to said first rotational-drive means (5), and means (5) of detecting the position of one said weld on said metal objects. According to the invention, said metal object indexing means (8) are free to rotate about an axis (9) secured to said first rotational-drive means (5) and collaborating with second rotational-drive means (26, 27) in order to make said indexing means (8) themselves rotate on themselves and sustain this rotation without contact with said indexing means at the same time as said first rotational-drive means rotates about said shaft.

Description

DISPOSITIF ROTATIF DE TRANSFERT ET D'INDEXATION D'OBJETS METALLIQUES, COMPORTANT DES MOYENS ROTARY DEVICE FOR TRANSFER AND INDEXATION OF METALLIC OBJECTS, COMPRISING MEANS
D'ENTRAINEMENT SANS CONTACTTRAINING WITHOUT CONTACT
La présente invention concerne le domaine de la fabrication d'objets métalliques et notamment de récipients et emballages métalliques tels que bidons et boîtes de formes variés, à symétrie de révolution ou non.The present invention relates to the field of the manufacture of metal objects and in particular metal containers and packaging such as cans and boxes of various shapes, symmetrical or not.
De tels récipients et emballages sont utilisés dans l'industrie sous de nombreux formats pour le conditionnement de produits alimentaires ou de produits industriels tels que peintures, huiles, solvants et produits chimiques divers ou autres.Such containers and packaging are used in industry in many formats for the packaging of food products or industrial products such as paints, oils, solvents and various chemical products or others.
Plus particulièrement, la présente invention se rapporte à un dispositif rotatif de transfert et d'indexation d'objets métalliques tels que des boites et bidons comportant des moyens d'entraînement desdits objets en rotation sur eux-mêmes.More particularly, the present invention relates to a rotary device for transferring and indexing metal objects such as boxes and cans having means for driving said objects in rotation on themselves.
Des dispositifs de transfert et d'indexation sont notamment utiles sur des lignes de fabrication de dits objets métalliques du type précités. Ces lignes comportent traditionnellement différents postes de formage et/ou d'usinage pour réaliser un emballage à partir d'une virole métallique cylindrique.Transfer and indexing devices are particularly useful on manufacturing lines of said metal objects of the aforementioned type. These lines traditionally comprise different forming stations and / or machining to produce a package from a cylindrical metal shell.
Les viroles cylindriques utilisées pour réaliser les emballages sont obtenues par soudage de deux bords opposés d'une plaque de métal, en général de fer blanc, de forme carré ou rectangulaire par exemple. A partir d'une telle virole cylindrique, il est possible de réaliser des emballages de formes diverses et variées, de symétrie de révolution ou non et régulières ou non grâce à de multiples outils mécaniques conformés et pilotés automatiquement pour procurer une forme particulière à la virole métallique de base.The cylindrical shells used to make the packages are obtained by welding two opposite edges of a metal plate, usually tinplate, square or rectangular for example. From such a cylindrical shell, it is possible to produce packaging of various shapes and symmetry of revolution or not and regular or not thanks to multiple mechanical tools shaped and automatically controlled to provide a particular shape to the ferrule basic metal.
Or, que ce soit pour les opérations de déformations (emboutissage, roulage, sertissage...) des viroles cylindriques de base ou pour les opérations de finitions (mise en place d'une anse, peinture, fermeture . . .) des emballages réalisés, la soudure constitue une zone de fragilité qu'il convient de ménager. De plus, la position de la soudure doit être prise en compte, notamment pour les opérations telles que le revêtement des emballages et la mise en place des anses. C'est la raison pour laquelle les viroles puis les emballages réalisés doivent être orientés par rapport à la position de la soudure au niveau de chacun des postes de formage et/ou usinage de la ligne de fabrication.However, it is for the operations of deformations (stamping, rolling, crimping ...) of the basic cylindrical shells or for the operations finishes (setting up a loop, painting, closing ...) of the packaging made, the weld constitutes a zone of fragility that should be spared. In addition, the position of the weld must be taken into account, especially for operations such as the coating of packaging and the establishment of loops. This is the reason why the shells and the packings made must be oriented with respect to the position of the weld at each of the forming stations and / or machining of the production line.
Pour déterminer la position de la soudure sur les viroles et emballages métalliques fabriqués, les différents postes des lignes de fabrication, ou au moins partie d'entre eux comportent des moyens de détection de la soudure et d'indexage de la position de la virole ou de l'emballage par rapport aux outils en fonction de la position de la soudure. Ces moyens comportent traditionnellement une cellule optique pour détecter la soudure et une table ou plateau rotatif sur lequel la virole ou l'emballage est maintenu, par exemple par des aimants.To determine the position of the weld on the ferrules and metal packages manufactured, the various positions of the manufacturing lines, or at least part of them comprise means for detecting the welding and indexing the position of the shell or of the package relative to the tools depending on the position of the weld. These means traditionally comprise an optical cell for detecting the weld and a rotary table or turntable on which the shell or the package is held, for example by magnets.
De tels moyens d'indexage sont cependant performants uniquement sur des lignes de fabrication ou les postes de formage et/ou d'usinage sont positionnés les uns à la suite des autres et les objets métalliques déplacés pas-à-pas entre postes, eux aussi les uns à la suite des autres.Such indexing means, however, perform only on manufacturing lines where the forming and / or machining stations are positioned one after the other and the metal objects moved step-by-step between stations, also one after the other.
En revanche, sur des lignes de fabrications plus complexes, notamment incorporant des carrousels de formage aptes à traiter avec une très grande cadence un pluralité d'objets sensiblement simultanémen t, les moyens d'indexage évoqués ci-avant ne sont pas adaptés car ils engendrent un ralentissement trop important des carrousels et donc des cadences de production.On the other hand, on more complex production lines, in particular incorporating forming carousels able to process with a very high speed a plurality of substantially simultaneous objects, the indexing means mentioned above are not suitable because they generate too much slowing down of carousels and therefore production rates.
Cc problème est d'autant accru lorsqu'il convient de détecter la position d'une soudure sur une virole ou un emballage en cours de fabrication et indexer sa posi tion entre deux carrousels travaillant à des cadences sensiblement identiques, avec alors des risques d'accumulation des obj ets entre les deux carrousels et donc des risques de blocage voir de détérioration des outils de production.This problem is all the greater when it is necessary to detect the position of a weld on a shell or packaging during manufacture and to index its position between two carousels working at substantially identical speeds, with the risk of accumulation of obj ects between the two carousels and therefore the risk of blockage or deterioration of production tools.
C'est pourquoi le but de la présente invention est de fournir un dispositif de transfert et d'indexation d'objets métalliques comportant une tels que des viroles ou emballages métalliques apte à résoudre les problèmes d'indexation rencontrés notamment avec les systèmes de fabrication comportant des carrousels.This is why the object of the present invention is to provide a device for transferring and indexing metal objects including a metal ferrule or packaging adapted to solve the indexing problems encountered in particular with the manufacturing systems comprising carousels.
Un autre but de l'invention est de fournir un dispositif de trans fert et d'indexation qui puisse être installé et utiliser sur tout type de ligne de production d'emballages métalliques à partir de viroles cylindriques.Another object of the invention is to provide a transfer and indexing device which can be installed and used on any type of metal packaging production line from cylindrical shells.
Un autre but de l'invention et de procurer un dispositif de transfert et d'indexation pouvant prendre en charge simultanément une pluralité d'objets métalliques pour détecter la position d'une soudure et indexer en conséquence la position de l'emballage entre deux outils de formage et/ou d'usinage.Another object of the invention and to provide a transfer and indexing device that can simultaneously support a plurality of metal objects to detect the position of a weld and index accordingly the position of the package between two tools forming and / or machining.
Un autre but de l'invention est enfin de procurer un dispositif de trans fert et d'indexation d'encombrement réduit pour faciliter son intégration dans des lignes et systèmes de production existants d'objets métalliques .Another object of the invention is finally to provide a device for transferring and indexing reduced size to facilitate its integration into lines and existing production systems of metal objects.
Les différents buts de l'invention ci-dessus énoncés sont atteints par un dispositif rotatif de trans fert et d'indexation d'obj ets métalliques comportant une soudure, en particulier de viroles et/ou emballages métalliques, comportant:The various objects of the invention described above are achieved by a rotary device for transferring and indexing metallic objects comprising a weld, in particular ferrules and / or metal packages, comprising:
- un premier moyen d'entraînement en rotation monté sur un arbre de rotation apte à être entrainé en rotation par des moyens appropriés pour entraîner en rotation de dits objets métalliques autour du dit arbre, eta first rotational drive means mounted on a rotation shaft adapted to be rotated by appropriate means for rotating said metal objects around said shaft, and
- des moyens d'indexation des dits objets métalliques, solidaires dudit premier moyen d'entraînement en rotation pour saisir desdits objets métalliques en une première position puis les maintenir jusqu'à une seconde position au cours d'un mouvement de rotation dudit premier moyen d'entraînement en rotation, etindexing means of said metal objects, secured to said first rotary drive means for gripping said metal objects in a first position and then holding them up to a second position during a rotational movement of said first rotary drive means, and
- des moyens de détection de la position d'une dite soudure sur lesdits objets métalliques,means for detecting the position of a said weld on said metal objects,
Conformément à l'invention, ce dispositif de transfert et d'indexation d'objets métalliques se caractérise par le fait que lesdits moyens d'indexation desdits objets métalliques sont chacun montes libres en rota tion sur un axe solidaire dudit premier moyen d'entraînement en rotation et coopèrent avec des seconds moyens d'entrainement en rotation aptes à initier une rotation propre desdits moyens d'indexation sur eux-mêmes autour de leur dit axe simultanément aux mouvements de rotation dudit premier moyen d'entraînement en rotation autour dudit arbre et à entretenir cette rotation sans contact avec lesdits moyens d'indexation.According to the invention, this device for transferring and indexing metallic objects is characterized in that said means for indexing said metal objects are each rotatably mounted on an axis integral with said first drive means. rotation and cooperate with second rotating drive means adapted to initiate a proper rotation of said indexing means on themselves around said axis simultaneously with the rotational movements of said first means for driving in rotation about said shaft and for maintain this rotation without contact with said indexing means.
Le dispositif de transfert et d'indexation selon l'invention s'avère particulièrement avantageux en ce qu'il permet simultanément le transfert, la détection d'une soudure et l'indexation d'une pluralité d'objets métalliques par rapport à cette soudure sans réduction des cadences de production de la ligne de fabrication sur laquelle le dispositif est mis en œuvre.The transfer and indexing device according to the invention is particularly advantageous in that it simultaneously allows the transfer, the detection of a weld and the indexing of a plurality of metal objects with respect to this weld. without reducing the production rates of the production line on which the device is implemented.
Ceci es t permis par les différents moyens d'indexation portés et entraînés en rotation par un premier moyen d'entraînement en rotation dont la vitesse de rotation est choisie en fonction de la cadence de production à respecter sur la ligne de fabrication, mais également mobiles en rotation sur eux-mêmes grâce aux seconds moyens d'entraînement en rotation ce qui permet de détecter la soudure sur chaque objet métallique et d'indexer la position de l'obj et par rapport à la soudure pendant le transfert entre deux postes successifs de la ligne de fabrication sans ralentissement ni stagnation des obj ets .This is enabled by the various indexing means carried and driven in rotation by a first rotary drive means whose rotational speed is chosen according to the rate of production to be respected on the production line, but also mobile in rotation on themselves by the second rotary drive means which makes it possible to detect the weld on each metal object and to index the position of the object and with respect to the weld during the transfer between two successive positions of the manufacturing line without slowing down or stagnating objects.
De plus, l'entraînement en rotation des moyens d'indexation par les seconds moyens d'entraînement en rotation est réalisé sans contact et sans moyens motorisés d'entraînement. Ceci simplifie grandement la structure du dispositif, son entretien et sa maintenance. De plus, l'usure des moyens d'indexation et des second s moyens d'entraînement est quasi nulle du fait de l'absence de contact entre ces pièces . Enfin cela permet de réduire également l'encombrement global et le coût de fabrication et d'utilisation du dispositif de l'invention.In addition, the rotational drive of the indexing means by the second rotary drive means is achieved without contact and without motorized drive means. This greatly simplifies the structure of the device, its maintenance and its maintenance. In addition, the wear of the indexing means and the second drive means is almost zero due to the absence of contact between these parts. Finally, it also reduces the overall size and cost of manufacture and use of the device of the invention.
Conformément à une première caractéristique préférée du dispositif de l'invention, lesdits moyens d'indexation et lesdits seconds moyens d'entrainement en rotation comportent des moyens magnétiques aptes à entretenir une rotation sans contact à vitesse constante desdits moyens d'indexation.According to a first preferred feature of the device of the invention, said indexing means and said second rotation drive means comprise magnetic means capable of maintaining a rotation without contact at constant speed of said indexing means.
Ces moyens magnétiques d'entraînement comportent par exemple, de façon préférée, des aimants montés en. regard les uns des autres respectivement sur lesdits moyens d'indexation et sur lesdits seconds moyens d'entrainement en rotation et en opposition de polarité.These magnetic drive means comprise, for example, preferably magnets mounted in. each other on said indexing means and on said second drive means in rotation and in opposition of polarity.
Ainsi, grâce à l'utilisation de moyens d'entraînement magnétiques tels que des aimants la construction, l'entretien et la maintenance du dispositif de l'invention sont particulièrement aisés et leurs coûts réduits.Thus, thanks to the use of magnetic drive means such as magnets the construction, maintenance and maintenance of the device of the invention are particularly easy and their costs reduced.
De façon complémentaire et conformément à une autre caractéristique préférée de l'invention, lesdits seconds moyens d'entraînement en rotation comportent un patin de frottement apte à contacter la périphérie desdits moyens d'indexation pour initier un mise en rotation de ceux-ci sur eux- mêmes lors d'un mouvement de rotation dudit premier moyen d'entraînem ent en rotation.Complementarily and in accordance with another preferred feature of the invention, said second rotary drive means comprise a friction pad adapted to contact the periphery of said indexing means to initiate a rotation thereof on them - even during a rotational movement of said first drive means in rotation.
U n tel patin de frottement permet de mettre très simplement les moyens d'indexation en rotation sur eux-mêmes lots du démarrage de la rotation du premier moyen d'entraînement en rotation qui porte lesdits moyens d'indexation.Such a friction pad makes it possible to very simply put the indexing means in rotation on themselves batches of the start of the rotation of the first rotation drive means which carries said indexing means.
Dans un mode de téalisation avantageux du dispositif de l'invention , lesdits moyens d'indexation comportent au moins une pièce sensiblement circulaire présentant une face d'entraînement tournée vers lesdits seconds moyens d'entraînement en ïotation et une face de contact opposée à ladite face d'entraînement, ladite face de contact étant aimantée pour bloquer un dit objet métallique contre ladite face de contact par attraction magnétique.In an advantageous embodiment of the device of the invention, said indexing means comprise at least one substantially circular piece having a drive face facing said second means for driving in rotation and a contact face opposite to said driving face, said contact face being magnetized to block said metal object against said contact face by magnetic attraction.
Toujours selon l'invention, lesdits seconds moyens d'entrainement en rotation sont fixés sur au moins un support sensiblement tangent à la périphérie dudit premier moyen d'entraînement en rotation et monté sur un bâti fixe de telle sorte que lesdits seconds moyens d'entraînement en rotation sont positionnés au moins partiellement en regard desdits moyens d'indexation.Still according to the invention, said second rotational drive means are fixed on at least one support substantially tangent to the periphery of said first rotary drive means and mounted on a fixed frame so that said second drive means in rotation are positioned at least partially opposite said indexing means.
De préférence, ledit premier moyen d'entraînement est constitué d'un plateau circulaire. Le choix d'un tel plateau d'entraînement permet une répartition uniforme des moyens d'indexation sensiblement à la circonférence dudit plateau, mais également un transfert des objets métallique et un entraînement en rotation des moyens d'indexation sans à- coups, avec fluidité.Preferably, said first drive means is constituted by a circular plate. The choice of such a drive plate allows a uniform distribution of the indexing means substantially at the circumference of said plate, but also a transfer of the metal objects and a rotation drive of the indexing means smoothly, with fluidity .
Dans un mode de réalisation préféré du dispositif de l'invention, ledit support desdits seconds moyens d'entrainement en rotation est constitué d'une portion de couronne sensiblement concentrique au dit premier moyen d'entraînement en rotation, et présentant de préférence une partie située en regard desdits moyens d'indexation.In a preferred embodiment of the device of the invention, said support of said second rotational drive means consists of a ring portion substantially concentric with said first rotary drive means, and preferably having a portion located opposite said indexing means.
Toujours selon l'invention, lesdits moyens de détection de la position d'une dite soudure sur lesdits objets métalliques sont solidaires dudit premier moyen d'entrainement en rotation et comportent au moins une cellule photoélectrique positionnée de manière sensiblement adjacente à chaque dit moyen d'indexation.Still according to the invention, said means for detecting the position of a said weld on said metal objects are integral with said first rotational drive means and comprise at least one photoelectric cell positioned substantially adjacent to each said means of indexing.
Toujours selon l'invention, Ie dispositif de transport et d'indexation comporte des moyens mobiles d'arrêt de la rotation desdits moyens d'indexation sur eux -mêmes , notamment des patins mobiles aptes à être actionnés sensiblement simultanément à la détection d'une dite vsoudurc sur lesdits objets métalliques par lesdits moyens de détection de soudure pour venir au contact desdits moyens d'indexation pour stopper leur mouvement de rotation propre et ainsi indexer la position des obj ets par rapport à la position de la soudure.Still according to the invention, the transporting and indexing device comprises movable means for stopping the rotation of said indexing means on themselves, in particular movable shoes capable of being actuated substantially simultaneously with the detection of a said vsoudurc on said metal objects by said welding detection means for come into contact with said indexing means to stop their own rotational movement and thus index the position of the objss with respect to the position of the weld.
Les autres caractéristiques et avantages de l'invention ressortiront mieux à la lecture de la description détaillée de l'invention qui va suivre, faite à titre non limitatif en référence aux figures annexées parmi lesquelles:The other characteristics and advantages of the invention will emerge more clearly on reading the following detailed description of the invention, given in a nonlimiting manner with reference to the appended figures among which:
- la figure 1 représente en perspective un dispositif de trans fert et d'indexation selon l'invention dans un mode préféré de réalisation;- Figure 1 shows in perspective a transfer and indexing device according to the invention in a preferred embodiment;
- la figure 2 représente une vue de dessus partielle du dispositif selon l'invention;FIG. 2 represents a partial top view of the device according to the invention;
- la figure 3 représente une vue en coupe longitudinale selon l'axe III- III du dispositif de l'invention représen té à la figure 2;- Figure 3 shows a longitudinal sectional view along the axis III-III of the device of the invention shown in Figure 2;
- la figure 4 représente en coupe longitudinale selon l'axe IV-IV sur la figure 3, le détail de la liaison entre le plateau d'entraînement principal en rotation et un moyen d'indexation du di spositif selon l'invention,FIG. 4 is a longitudinal section along axis IV-IV in FIG. 3, the detail of the connection between the main driving plate in rotation and an indexing means of the device according to the invention,
- la figure 5 représente de façon schématique une cinématique de fonctionnement du dispositif de l'invention en coopération avec deux tourelles ou carrousels de formage d'obj ets métalliques.FIG. 5 schematically represents an operating kinematic of the device of the invention in cooperation with two turrets or carousels for forming metal objects.
En référence tout d'abord à la figure 1 , la présente invention se rapporte à un dispositif 1 de transfert et d'indexation d'objets métalliques O tels que des viroles constituées de fer blanc et traditionnellement utilisées dans l'industrie pour la réalisation de boîtes et. emballages métalliques pour denrées alimentaires ou autres.Referring firstly to Figure 1, the present invention relates to a device 1 for transferring and indexing metal objects O such as ferrules made of tinplate and traditionally used in industry for the realization of boxes and. metal packaging for food or other purposes.
Le di spositif 1 comporte en premier lieu un arbre de rotation 2 vertical couplé au niveau de son extrémité inférieu re 3 à un moteur (non représenté sur les figures) par tous moyens d' accouplement en rotation appropriés tels que engrenages ou transmis sion à courroie par exemple. Bien entendu, la localisation de l'accouplement de l'arbre 2 au moteur peut être située à l' extrémité supérieure 4 de l'arbre de rotation 2 sans conséquences sur le fonctionnement du dispositif 1 et constitue une variante de réalisation équivalente du dispositif de l'invention.The device 1 comprises firstly a vertical rotating shaft 2 coupled at its lower end 3 to a motor (not shown in the figures) by any suitable rotational coupling means such as gears or belt transmission. for example. Of course, the location of the coupling of the shaft 2 to the motor may be located at the upper end 4 of the rotation shaft 2 without affecting the operation of the device 1 and constitutes an equivalent variant embodiment of the device of FIG. the invention.
Sur l'arbre de rotation 2 est monté un plateau circulaire 5 enfilé sur ledit arbre 2 et solidaire de celui-ci afin d'être entraîné en rotation par ledit arbre. La liaison entre ledit arbre 2 et ledit plateau 5 peu t être réalisée par tout moyen ou technique connue dans le domaine de l'assemblage et notamment soudage, emboîtement mutuel en force ou non, accouplement mécanique (engrenages, baïonnettes , ... etc.) .On the rotation shaft 2 is mounted a circular plate 5 threaded on said shaft 2 and secured thereto to be rotated by said shaft. The connection between said shaft 2 and said plate 5 can be achieved by any means or technique known in the field of assembly and in particular welding, interlocking force or not, mechanical coupling (gears, bayonets, ... etc. ).
Le plateau circulaire 5 constitue un premier moyen d'entrainement en rotation pour réaliser le transfert d'objets métalliques O entre deux postes de formage d'une ligne de fabrication de boîtes ou emballages métalliques, en particulier entre deux tourelles de formage 6, 7 aptes à prendre en charge une pluralité d'objets métalliques O de façon simultanée comme représenté schématiquement sur la figure 5. Pour effectuer ce trans fert, le plateau circulaire 5 supporte sur sa périphérie des moyens d'indexation de dits objets métallique O.The circular plate 5 constitutes a first rotational drive means for carrying out the transfer of metal objects O between two forming stations of a production line of metal boxes or packages, in particular between two forming towers 6, 7 capable of to support a plurality of metal objects O simultaneously as shown schematically in Figure 5. To perform this transfer, the circular plate 5 supports on its periphery indexing means of said metal objects O.
Ces moyens d'indexation sont constitués de façon préférée et comme représentée en détail à la figure 4 par des disques d'indexation 8 montés libres en rotation sur le plateau circulaire 5 du dispositif. Chaque disque d'indexation 8 comporte à cet effet un axe cylindrique 9 formé de matière avec le disque et orienté perpendiculairement au disque 8.These indexing means are constituted preferably and as shown in detail in Figure 4 by indexing discs 8 rotatably mounted on the circular plate 5 of the device. Each indexing disc 8 has for this purpose a cylindrical axis 9 formed of material with the disc and oriented perpendicular to the disc 8.
Cet axe 9 permet le montage et la rotation du disque 8 sur le plateau circulaire 5 dans des orifices 1 0 débouchant percés dans l'épais seur du plateau 5 à la périphérie de celui-ci comme représen té sur l a figure 1 .This axis 9 allows the mounting and the rotation of the disk 8 on the circular plate 5 in openings 1 0 opening pierced in the thickness of the plate 5 at the periphery thereof as shown in Figure 1.
Un mode préféré de fixation des disques est représenté en détail sur la figure 4 et décrit ci-après .A preferred method of securing the disks is shown in detail in FIG. 4 and described hereinafter.
Un roulement à billes 1 1 est logé dans un lainage 1 2 formé dans chacun des orifices 10 débouchant du plateau circulaire de transfert 5. De préférence, le lamage 1 2 pratiqué dans chacun des orifices 10 présente un diamètre sensiblement égal au diamètre de la bague extérieure Ha du roulement à billes 1 1 de manière à permettre un calage du roulement 1 1 dans chacun des orifices 10.A ball bearing January 1 is housed in a lining 1 2 formed in each of the orifices 10 opening out of the circular transfer plate 5. From Preferably, the countersink 1 2 made in each of the orifices 10 has a diameter substantially equal to the diameter of the outer ring Ha of the ball bearing 1 1 so as to allow a wedging of the bearing 1 1 in each of the orifices 10.
Par ailleurs, chaque roulement à billes 1 1 est maintenu dans chacun des orifices 10 du plateau 5 par une cale 13 fixée au plateau 5 par trois vis 14 réparties à 120° les unes des autres autour des orifices 10 de fixation des disques d'indexation 8 (voir figure 1 ) .Furthermore, each ball bearing January 1 is maintained in each of the orifices 10 of the plate 5 by a wedge 13 fixed to the plate 5 by three screws 14 distributed at 120 ° from each other around the holes 10 for fixing the indexing discs 8 (see Figure 1).
De façon préférée, lesdites cales 13 comportent ellcs-aussi un orifice 1 5, sensiblement central, afin de permettre le passage de l'axe 9 des disques d'indexation 8 comme il sera décrit ci-après, et un lamage 16 coaxial audit orifice 15 et de diamètre interne sensiblement égale au diamètre de la bague extérieure H a du roulement à billes 1 1 pour permettre l'emboîtement de chaque dite cale 13 sut un dit roulement 1 1 de manière à emprisonner ce dernier entre dans les Iamages 12, 16 respectifs du plateau de transfert 5 et de la cale 13.Preferably, said shims 13 also include a substantially central orifice 1 5, in order to allow the passage of the axis 9 of the indexing disks 8 as will be described hereinafter, and a countersink 16 coaxial with said orifice 15 and of internal diameter substantially equal to the diameter of the outer ring H of the ball bearing 1 1 to allow the interlocking of each said wedge 13 sut a said bearing 1 1 so as to trap the latter enters the amamages 12, 16 respective of the transfer plate 5 and the shim 13.
Les disques d'indexation 8 quant à eux sont insérés en butée par leur axe 9 dans la bague intérieure l l b des roulements à billes 1 1 . L'axe 9 des disques 8 comporte à cet effet un épaulement 9a formant une butée limitant la profondeur d'insertion de l'axe 9 par rapport au roulement 1 1 de manière à ménager un écartement suffisant pour éviter tout frottement entre les disques 8 et les cales 13 de blocage. Le blocage des disques 8 sur les roulements 11 est enfin assuré par l'intermédiaire d'une vis 17 logée dans un alésage borgne coaxial à l'axe 9 des disques 8 et d'une rondelle d'appui 18 sur la bague intérieure l lb des roulements à billes 1 1 .The indexing discs 8 are in their abutment by their axis 9 in the inner ring l l b of the ball bearings 1 1. The axis 9 of the disks 8 comprises for this purpose a shoulder 9a forming an abutment limiting the insertion depth of the axis 9 relative to the bearing 1 1 so as to provide a spacing sufficient to prevent friction between the disks 8 and blocking wedges 13. The locking of the disks 8 on the bearings 11 is finally ensured by means of a screw 17 housed in a blind bore coaxial with the axis 9 of the disks 8 and a bearing washer 18 on the inner ring 1 lb ball bearings 1 1.
Ainsi les disques d'indexation 8 sont montés libres en rotation par rapport au plateau de transfert 5 qui est lui-même solidaire en rotation de l'arbre d'entraînement 2 du dispositif. Les disques d'indexation 8 sont de préférence constitues d'acier inoxydable, bien que d'autres matériaux de construction, notamment métalliques, puissen t être envisagés .Thus the indexing discs 8 are rotatably mounted relative to the transfer plate 5 which is itself integral in rotation with the drive shaft 2 of the device. The indexing discs 8 are preferably made of stainless steel, although other construction materials, in particular metal, can be envisaged.
Lesdits disques 8 sont par ailleurs aimantés, soit dans leur masse s'ils sont constitués d'acier, soit par intégration d'aimants dans leur corps, afin de permettre l'attraction et le blocage d'obj ets métalliques O à transférer et indexer contre une face inférieure 8a, de préférence plane, opposée à la face supérieure 8b portant l'axe de rotation 8 des disques.Said disks 8 are moreover magnetized, either in their mass if they consist of steel, or by integration of magnets in their body, in order to allow the attraction and the blocking of metal objects O to be transferred and indexed against a lower face 8a, preferably flat, opposite to the upper face 8b carrying the axis of rotation 8 of the disks.
Dc plus, les disques d'indexation 8 comportent également sur leur face supérieure 8b des aimants 19 insérés par exemple dans des trous formés dans la masse des disques 8 sur toute la bordure périphérique de ceux-ci. Ces aimants 19 forment, en coopération avec d'autres aimants portés sur une partie du dispositif de trans fert 1 située en regard desdits disques 8 des moyens d'entraînements en rotation sans contact des disques d'indexation sur eux-mêmes comme il sera décrit par la suite.In addition, the indexing discs 8 also have on their upper face 8b magnets 19 inserted for example into holes formed in the mass of the discs 8 over the entire peripheral edge thereof. These magnets 19 form, in cooperation with other magnets carried on a part of the transfer device 1 situated opposite said disks 8, means for non-contact rotation drives of the indexing disks on themselves, as will be described. thereafter.
Kn compléments des disques d'indexation 8, le dispositif comporte également des moyens de calage 20 pour faciliter le positionnement de dits obj ets métalliques O à trans férer à l'aplomb desdits disques d'indexation 8 lors de leur prise en charge par le dispositif 1 et pour les caler au cours de leur transfert en rotation pour éviter tout mouvement de balancemen t desdits obj ets métalliques O par rapport à la surface 8a des disques d'indexation 8.In addition to the indexing disks 8, the device also comprises wedging means 20 to facilitate the positioning of said metal objects O to be transmitted vertically above said indexing disks 8 when they are taken over by the device. 1 and to wedge them during their rotational transfer to prevent any rocking movement of said metal objects O with respect to the surface 8a of the indexing discs 8.
Ces moyens de calage sont, dans le mode de réalisation représenté sur les figures 1 et 2 notamment, constitués par des encoches ou découpes 20 sensiblemen t semi-circulaires pratiqués dans une plaque 21 solidaire de l'arbre de rotation 2, lesdits encoches ou découpes 20 étant positionnées à l' aplomb exact des disques d'indexation 8, le diamètre de la plaque portant les découpes étant sensiblement égal au diamètre de giration des disques d'indexation 8, c'est- à-dire le diamètre du cercle passant le centre de l'axe de rotation 9 de chacun des disques d'indexation 8. Le dispositif de transfert et d'indexation 1 de l'invention comporte également un bâti de stabilisation 22. Ce bâti 22 comporte une barre transversale 221 horizontale enfilée par un orifice percé en son milieu sur l'arbre de rotation 2 du dispositif et portée à chacune de ces extrémités par deux piliers 222, 223. Pour permettre la rotation libre de l'arbre de rotation 2 par rapport au bâti 22, la liaison entre ladite barre 221 et ledit arbre de rotation 2 est réalisée par un roulement à billes 23 formant entretoise entre l'arbre 2 et le moyeu défini par l'orifice 221 0 d'enfilemen t de la barre 221 sur ledit arbre 2.These locking means are, in the embodiment shown in Figures 1 and 2 in particular, constituted by notches or cuts 20 sensiblemen t semi-circular formed in a plate 21 integral with the rotation shaft 2, said notches or cuts 20 being positioned exactly in line with the indexing discs 8, the diameter of the plate carrying the cutouts being substantially equal to the gyration diameter of the indexing discs 8, that is to say the diameter of the circle passing the center of the axis of rotation 9 of each of the indexing discs 8. The transfer and indexing device 1 of the invention also comprises a stabilization frame 22. This frame 22 comprises a horizontal transversal bar 221 threaded by an orifice drilled in the middle on the rotation shaft 2 of the device and carried to each of these ends by two pillars 222, 223. To allow free rotation of the rotation shaft 2 relative to the frame 22, the connection between said bar 221 and said rotation shaft 2 is formed by a ball bearing 23 forming spacer between the shaft 2 and the hub defined by the orifice 221 0 of enfilemen t of the bar 221 on said shaft 2.
Le bâti 22 permet d'une patt de stabiliser le dispositif 1 de transfert et d'indexation , notamment pour maintenir l'arbre de rotation 2 de celui-ci dans son axe et éviter tout effet de balourd lors des mouvements de rotation du plateau circulaire 5 de trans fert et d'autre part de fixer et soutenir des seconds moyens d'entraînement en rotation pour mener en rotation lesdits disques d'indexation 8 autour de leur axe 9 de rotation propre par rapport au plateau 5.The frame 22 allows a patt to stabilize the transfer device 1 and indexing, in particular to maintain the rotation shaft 2 thereof in its axis and avoid any unbalance effect during rotational movements of the circular plate 5 and secondly fix and support second rotating drive means for rotating said indexing discs 8 about their own rotation axis 9 relative to the plate 5.
Four accomplir cette dernière fonction, le bâti 22 comporte une portion 224 en forme de secteur angulaire dont le sommet se trouve au niveau de l'arbre de rotation 2 et dont la médiane est formée par l'axe longitudinal de la barre 221 du bâti. La portion 224 est formée de préférence de matière avec ladite barre 221 . Sur les bords droits du secteur angulaire du bâti sont vissées deux traverses droites 225, 226 à l'extrémité de chacune desquelles est fixé, de façon perpendiculaire, un manchon 24 de suspension d'une portion de couronne 25 sensiblement coaxiale au plateau 5 de trans fert en rotation. Un troisième manchon 24 de soutien de ladite portion de couronne 25 est fixé lui directement sur la barre transversale 221 du bâti à proximité d'un des piliers 222.To perform the latter function, the frame 22 comprises a portion 202 in the form of an angular sector whose apex is at the level of the rotation shaft 2 and whose median is formed by the longitudinal axis of the bar 221 of the frame. The portion 224 is preferably made of material with said bar 221. On the straight edges of the angular sector of the frame are screwed two straight crosspieces 225, 226 at the end of each of which is fixed, perpendicularly, a sleeve 24 for suspending a portion of ring 25 substantially coaxial with the plate 5 of trans rotational fertility. A third sleeve 24 for supporting said crown portion 25 is attached directly to the transverse bar 221 of the frame near one of the pillars 222.
Comme cela ressort en détail de la figure 2, ladite portion de couronn eAs can be seen in detail in FIG. 2, said crown portion e
25 présente un diamètre interne très légèrement supérieur au diamètre externe du plateau 5 et elle est fixée aux extrémités inférieures desdits manchons 24, par exemple par vissage. La longueur desdits manchons 24 et l'épaisseur de ladite portion de couronne 25 sont avantageusemen t choisis de manière à ce qu'une fois fixée à l'extrémité inférieure desdits manchons 24 la face inférieure de ladite portion de couronne 25 affleure sans contact la surface supérieure 8b d'entraînement desdits disques d'indexation 8 montés libres en rotation sur le plateau 5.25 has an inner diameter very slightly greater than the outer diameter of the plate 5 and is fixed to the lower ends of said sleeves 24, for example by screwing. The length of said sleeves 24 and the thickness of said crown portion 25 are advantageously selected from so that, once attached to the lower end of said sleeves 24, the lower face of said crown portion 25 is flush with the upper surface 8b for driving said indexing discs 8 mounted free to rotate on the plate 5.
La portion de couronne 25 porte par ailleurs sur sa surface inférieure des moyens d'entraînement en rotation desdits disques d'indexation. Ces moyens d'entraînement comportent en premier lieu, comme cela est plus aisément visible sur la figure 3, un patin de frottement 26. Ce patin est fixé, par exemple par collage ou vissage sur la face inférieure de la portion de couronne 25 de telle sorte que les disques d'indexation 8 entrent en contact à leur périphérie 8c avec ledit patin 26 lors de la rotation du plateau 5 de trans fert du dispositif 1 .The ring portion 25 also bears on its lower surface means for driving said indexing discs in rotation. These drive means comprise first, as is more readily visible in Figure 3, a friction pad 26. This pad is fixed, for example by gluing or screwing on the underside of the crown portion 25 of such so that the indexing discs 8 come into contact at their periphery 8c with said shoe 26 during the rotation of the transfer tray 5 of the device 1.
Ainsi, par effet du frottement du patin 26 conjointement à la rotation du plateau 5, les disques d'indexation 8 peuvent être mis en rotation autour de leur axe de rotation propre 9 par rapport au plateau 5.Thus, by the effect of the friction of the shoe 26 together with the rotation of the plate 5, the indexing discs 8 can be rotated about their own axis of rotation 9 with respect to the plate 5.
Pour entretenir cette rotation propre des disques 8 une fois Jc contact supprimé entre le patin 26 et la périphérie 8c de disques d'indexation 8, des moyens d'entraînement sans contact formés d'aimants 27 insérés et collés dans la face inférieure de la portion de couronne 25 de manière à ce que lesdits aimants 27 soient situés en regard des aimants 1 9 placés sur la face supérieure 8b, également nommée face d'entraînement, des disques d'indexation 8.To maintain this proper rotation of the discs 8 once Jc contact removed between the shoe 26 and the periphery 8c of indexing discs 8, contactless drive means formed of magnets 27 inserted and glued into the underside of the portion of crown 25 so that said magnets 27 are located opposite the magnets 19 placed on the upper face 8b, also called drive face, indexing discs 8.
Les aimants 19 des disques d'indexation 8 et les aimants 27 sur la face inférieure de la portion de couronne 25 sont de préférence de même type, par exemple Néodyme-Fer-Bore, et sont placés en opposition des polarités les uns en regard des autres afin d'entretenir la rotation des disques sur eux- mêmes. Le couple d'entrainement ainsi obtenu entre la portion de couronne 25 et les disques d'indexation 8 est de l'ordre de 1 N. m, ce qui permet aisément d' entraîner les disques 8 en rotation sur eux-mêmes même lorsque ceux-ci portent sur leur face inférieure 8a un objet métallique O pour le transférer entre deux postes de formage d'υnc ligne de fabrication par exemple.The magnets 19 of the indexing discs 8 and the magnets 27 on the underside of the crown portion 25 are preferably of the same type, for example neodymium-iron-boron, and are placed in opposition of the polarities opposite each other. others to maintain the rotation of the discs on themselves. The driving torque thus obtained between the crown portion 25 and the indexing discs 8 is of the order of 1 N.mu., which makes it easy to drive the discs 8 in rotation on themselves even when those on their underside 8a, there is a metal object O for the transfer between two forming stations of a manufacturing line for example.
La mise en rotation des disques d'indexation 8 sur eux-mêmes au moyen d'un patin de frottement 26 et d'aimants 27 portés sur Ia portion de couronne 25 fixe du dispositif 1 et coopérant respectivement avec le flanc périph érique 8c des disques d'indexation 8 et les aimants 19 placés sur la face supérieure 8b de ceux-ci a pour finalité de permettre la détection sur des objets métalliques O formés à partir drune virole soudée de la position de la soudure S sur lesdits objets et d'indexer en conséquence la position des objets O de façon simultanée au transfert en rotation des objets par le plateau 5 du dispositif.The rotation of the indexing discs 8 on themselves by means of a friction pad 26 and magnets 27 carried on the fixed crown portion of the device 1 and co-operating respectively with the peripheral flank 8c of the discs. indexing 8 and the magnets 19 placed on the upper side 8b thereof is intended to enable the detection of metal objects O r formed from a welded sleeve to the position of the S solder on said objects and consequently, to index the position of the objects O simultaneously to the rotational transfer of the objects by the plate 5 of the device.
Pour détecter une dite soudure S sur les objets métalliques O portés par les disques d'indexation 8, le dispositif de l'invention comporte des moyens de détection 28 appropriés positionnés sur le plateau 5 de transfert à proximité de chacun des disques d'indexation 8, qui sont au nombre de quatre dans l'exemple de réalisation représenté sur les figures.To detect a said weld S on the metal objects O carried by the indexing disks 8, the device of the invention comprises appropriate detection means 28 positioned on the transfer plate 5 near each of the indexing disks 8 , which are four in the embodiment shown in the figures.
Dans le mode de réalisation préféré représenté sur les figures, notamment les figures 2 et 3, les moyens de détection 28 comportent une lame flexible 281 sur laquelle sont montées une fibre optique 282 et une butée à bille 283. L'ensemble formé de ces trois éléments 281 , 282, 283 permet, lorsqu'un obj et métallique O es t porté par un disque d'indexation 8 de contacter la surface externe de cet objet O afin d'avoir une distance constante entre le corps de l'objet O et. la fibre optique 282.In the preferred embodiment shown in the figures, in particular FIGS. 2 and 3, the detection means 28 comprise a flexible blade 281 on which are mounted an optical fiber 282 and a ball stop 283. The assembly formed of these three elements 281, 282, 283 makes it possible, when an object and metal O is carried by an indexing disc 8, to contact the outer surface of this object O so as to have a constant distance between the body of the object O and . the optical fiber 282.
La lame flexible 281 est fixée sur le plateau de trans fert 5 et s'étend perpendiculairement à celui-ci vers le bas de manière à ce que la butée à bille 283 et l'extrémité de la fibre optique 282 soient positionnés sous le niveau de la face inférieure 8a des disques d'indexation 8, et orientés pour pouvoir être au contact de la surface d'un objet métallique O porté par le disque 8 à proximité lors du fonctionnement du dispositif 1. Ces moyens de détection 28 sont reliés électriquement à une unité de gestion et. de commande du dispositif (non représentée sur les figures) qui les alimente et intègre les signaux reçus desdits moyens de détection 28 pour déterminer la détection d'une soudure S sur un objet métallique O porté par un disque 8.The flexible blade 281 is fixed to the transfer tray 5 and extends perpendicularly thereto downwardly so that the ball stopper 283 and the end of the optical fiber 282 are positioned below the the lower face 8a of the indexing disks 8, and oriented to be in contact with the surface of a metal object O carried by the disk 8 in the vicinity during operation of the device 1. These detection means 28 are electrically connected to a management unit and. control device (not shown in the figures) which feeds and integrates the signals received from said detection means 28 to determine the detection of a weld S on a metal object O carried by a disk 8.
Fonctionnant en coopération avec les moyens de détection 28, des moyens 29 d'arrêt en rotation des disques d'indexation 8 sont également montés sur le plateau 5 de transfert à proximité de chacun des disques d'indexation 8 pour s topper la rotation propre des disques d'indexation sur eux-mêmes sensiblement simultanément à la détection de la position de la soudure S sur un objet métallique O porté par un disque d'indexation 8.Operating in cooperation with the detection means 28, means 29 for stopping the rotation of the indexing discs 8 are also mounted on the transfer plate 5 near each of the indexing discs 8 to prevent the proper rotation of the discs. indexing discs on themselves substantially simultaneously with the detection of the position of the weld S on a metal object O carried by an indexing disc 8.
Ces moyens d'arrêt 29 peuvent eux aussi être de différentes formes. Toutefois, dans l'exemple représenté sur les figures, lesdits moyens d'arrêt comportent un vérin pneumatique 291 coopérant avec un patin de frottement 292 de type garniture de freinage monté sur un lame flexible 293, l'ensemble étant monté sous le plateau 5 de transfert et relié électriquement au dit dispositif de gestion et commande de dispositif de trans fert et d'indexation 1 .These stop means 29 may also be of different shapes. However, in the example shown in the figures, said stop means comprise a pneumatic cylinder 291 cooperating with a friction shoe 292 of the brake lining type mounted on a flexible blade 293, the assembly being mounted under the plate 5 of FIG. transfer and electrically connected to said device for managing and controlling the transfer and indexing device 1.
Ainsi, lorsque le dispositif de gestion et de commande reçoit un signal correspondant à la détection de la soudure S sur un objet métallique O porté par un disque d'indexation 8, le dispositif de commande envoie simultanément un signal électrique en direction des moyens d'arrêt 29 placés à côté de ce disque d'indexation 8. Le patin de frottement 292 pivote alors instantanément sous l'action du vérin 291 pour venir appuyer contre le flanc externe périphérique 8c du disque d'indexation 8, stoppant ainsi instantanément sa rotation propre, la force de frottement du patin 292 étant supérieure au couple d'entrainement généré par les aimants 19, 27 respectifs sur la portion de couronne 25 et sur la face d' entraînement 8b du disque d'indexation 8. Ainsi, dès détection d'une soudure S sur un dit objet métallique O la position de ce dernier est directement indexée et figée par les moyens d'arrêt 29.Thus, when the management and control device receives a signal corresponding to the detection of the weld S on a metal object O carried by an indexing disc 8, the control device simultaneously sends an electrical signal towards the means of stop 29 placed next to this indexing disc 8. The friction pad 292 then pivots instantly under the action of the cylinder 291 to come against the outer peripheral side 8c of the indexing disc 8, thus instantly stopping its own rotation , the friction force of the shoe 292 being greater than the driving torque generated by the magnets 19, 27 respectively on the crown portion 25 and on the driving face 8b of the indexing disc 8. Thus, as soon as a weld S is detected on a said metal object O, the position of the latter is directly indexed and fixed by the stop means 29.
Lc fonctionnement du dispositif d'indexation et de transfert 1 de la présente invention va maintenant être décrit en plus amples détails en référence aux figures 3 et 5.The operation of the indexing and transfer device 1 of the present invention will now be described in more detail with reference to FIGS. 3 and 5.
Le dispositif 1 de l'invention est tout particulièrement étudié pour être disposé sur une machine de fabrication d'objets métalliques tels que des emballages ou boîtes entre deux tourelles de formage comme représenté sur la figure 5.The device 1 of the invention is particularly designed to be placed on a machine for manufacturing metal objects such as packagings or boxes between two forming turrets as shown in FIG.
Le dispositif de l'invention 1 placé entre les tourelles à pour fonction d'indexer la position des objets métalliques par rapport à leur soudure entre la première tourelle et la deuxième tourelle qui comportent respectivement des outils de formage différents, par exemple six outils de bordage 61 sur la première tourelle et six outils d'expansion 71 sur la deuxième tourelle dans l'exemple représenté à la figure 5.The device of the invention 1 placed between the turrets has the function of indexing the position of the metal objects with respect to their welding between the first turret and the second turret, which respectively comprise different forming tools, for example six bending tools. 61 on the first turret and six expansion tools 71 on the second turret in the example shown in Figure 5.
L'indexation des obj ets métalliques O entre les deux tourelles est nécessaire notamment pour prévenir les défauts de fabrication qui pourraient résulter de l'action des outils d'expansion de la deuxième tourelle sur la soudure des objets métalliques O et notamment des ruptures de la soudure.The indexing of the metal objects O between the two turrets is necessary in particular to prevent manufacturing defects that may result from the action of the expansion tools of the second turret on the welding of metal objects O and in particular breaks in the welding.
Comme représenté schématiquement sur la figure 5, des objets métalliques O à mettre en forme, en l'espèce des viroles cylindriques, sont présentés à l'entrée d'une première tourelle de formage comportant six outils de bordage 61 des objets disposés régulièrement à la périph érie de ladite première tourelle selon un écartement de 60° autour de l'axe central de rotation de la tourelle.As shown diagrammatically in FIG. 5, metal objects O to be shaped, in this case cylindrical ferrules, are presented at the entrance of a first forming turret comprising six curling tools 61 of the objects arranged regularly on the surface. periphery of said first turret at a spacing of 60 ° around the central axis of rotation of the turret.
L'alimentation de chacun des outils de bordage de la tourelle se fait par l'intermédiaire d'un tourniquet d'entrée 30 à trois encoches 31 d'entraînement d'un objet métallique O régulièrement réparties à 120° les unes des autres. Le diamètre de giration du tourniquet 30 est égal à la moitié de celui de la tourelle, le tourniqviet 30 et la tourelle étant positionnés l'un par rapport à l'autre de telle sorte que girations respectives soient tangentes l'une de l'autre. De plus, le tourniquet d'entrée 30 et la première tourelle suivent chacun une giration de sens opposé, dans le sens de la flèche Fl pour le tourniquet 30 et dans le sens opposé selon la flèche F2 pour la première tourelle.The feeding of each of the curling tools of the turret is via an input turnstile 30 with three notches 31 for driving a metal object O regularly distributed at 120 ° from each other. The turning diameter of the turnstile 30 is equal to half of that of the turret, the tourniqviet 30 and the turret being positioned relative to each other so that respective girations are tangent to each other. In addition, the input turnstile 30 and the first turret each follow a turn in the opposite direction, in the direction of the arrow Fl for the turnstile 30 and in the opposite direction along the arrow F2 for the first turret.
Par ailleurs, les vitesses de rotation du tourniquet 30 et de la première tourelle sont réglées pour qu'une encoche 31 du tourniquet corresponde avec un outil de bordage de la tourelle à chaque rotation du tourniquet et de la tourelle.Furthermore, the rotational speeds of the turnstile 30 and the first turret are adjusted so that a notch 31 of the turnstile corresponds with a turret bending tool at each rotation of the turnstile and the turret.
Ainsi, des objets métallique O sont présentés et pris en charge dans un. premier temps par le tourniquet d'entrée 30 dans chacun des postes de bordage de la première tourelle, au fur et à mesure des rotations respectives du tourniquet et de la tourelle selon les flèches F1 et F2. Pendant la rotation de la tourelle seîon F2, les objets O subissent une opération de bordage de leur rebord supérieur.Thus, O metal objects are shown and supported in one. first time by the entry turnstile 30 in each of the curling stations of the first turret, as and respective rotations of the turnstile and the turret according to the arrows F1 and F2. During rotation of the F2 turret, the O objects are flanged on their upper flange.
Les objets O sortent ensuite de la 1 ère tourelle après bordage puis sont pris en charge par le dispositif d'indexation et de trans fert 1 de l'invention, lequel est positionné sensiblement tangentiellement aux dites première tourelle et deuxième tourelle de formage représentées sur la figureThe objects O then leave the 1st turret after curling and are then supported by the indexing and transfer device 1 of the invention, which is positioned substantially tangentially to said first turret and second forming turret shown on FIG. figure
5.5.
Les objets métalliques O, maintenus par le dessous par chacun des outils de bordage de la première tourelle, sont attirés magnétiquement lors du passage au dessus d'eux des disques d'indexation 8 du dispositif d'indexation, ces derniers, au nombre de quatre dans le mode de réalisation représenté (cf. figures 3 et 5), étant portés et entraînés en rotation par le plateau de trans fert 5 du dispositif. Les obj ets O sont alors plaqués et bloques magnétiquement contre la face inférieure 8a des disques 8.The metal objects O, held from below by each of the curling tools of the first turret, are magnetically attracted when passing over them indexing discs 8 of the indexing device, the latter being four in number. in the illustrated embodiment (see FIGS. 3 and 5), being carried and driven in rotation by the transfer plate 5 of the device. The lenses O are then plated and magnetically blocked against the lower face 8a of the disks 8.
Le plateau de trans fert 5 du dispositif 1 est entraîné en rotation dans le sens de la flèche F3 par l'arbre 2 qui lui-même est mû par un moteur à l'aide d'un pignon et d'une courroie (non représentes sur les figures) , assurant ainsi une synchronisation mécanique du dispositif d'indexation et de transfert 1 par rapport aux deux tourelles de formage.The transfer tray 5 of the device 1 is rotated in the direction of the arrow F3 by the shaft 2 which itself is driven by a motor. using a pinion and a belt (not shown in the figures), thereby ensuring a mechanical synchronization of the indexing device and transfer 1 relative to the two forming turrets.
En pratique, la vitesse moyenne de rotation du plateau 5 en fonctionnement industriel est de l'ordre de 550 à 600 tours par minute.In practice, the average speed of rotation of the plate 5 in industrial operation is of the order of 550 to 600 revolutions per minute.
La giration effectuée par les quatre disques d'indexation 8 sous l'entraînemen t du plateau de transfert 5 est tangente aux trajectoires circulaires périphériques de chacune des deux tourelles de formage pour obtenir en fonctionnement une bonne correspondance des quatre disques d'indexation par rapport aux six outils de formages des deux tourelles et ainsi opérer un transfert coordonné et sécurisé des objets métalliques O entre les deux tourelles .The gyration performed by the four indexing discs 8 under the drive of the transfer tray 5 is tangent to the peripheral circular paths of each of the two forming turrets in order to obtain a good correspondence of the four indexing discs with respect to six forming tools of the two turrets and thus operate a coordinated and secure transfer of metal objects O between the two turrets.
Après prise en charge des objets métalliques O en sortie de la première tourelle, les disques d'indexation 8 du dispositif d'indexation et de transfert 1 , entraînés en rotation par le plateau de transfert 5 autour de l'arbre 2 du dispositif 1 , entrent en con tact sur leur flanc périphérique 8c avec le patin de frottement 27 fixé sur la portion de couronne 25 solidaire fixement du bâti 24 du dispositif 1 . Ce frottement périphérique des disques 8 sur le patin 27 entraîne les disques d'indexation 8 en rotation sur eux-mêmes autour de leur axe propre 9. Kn d'autres termes, les disques 8 roulent et sont guidés contre le patin 27 suivant la rotation du plateau 5.After taking care of the metallic objects O at the output of the first turret, the indexing disks 8 of the indexing and transfer device 1, rotated by the transfer plate 5 around the shaft 2 of the device 1, come into contact with their peripheral flank 8c with the friction pad 27 fixed on the crown portion 25 fixedly secured to the frame 24 of the device 1. This peripheral friction of the discs 8 on the pad 27 causes the indexing discs 8 to rotate about themselves around their own axis 9. In other words, the discs 8 roll and are guided against the pad 27 according to the rotation of the board 5.
Touj ours suivant .la rotation du plateau de transfert 5, les disques d'indexation 8 perdent ensuite contact avec ledit patin de frottement 27 mais leur rotation propre est alors entretenue simultanément à la rotation du plateau 5 par le flux magnétique des aimants 19, 27 montés en opposition respectivement sur la face supérieure d'entraînement 8b des disques 8 et sur la face in férieure de la portion de couronne 25 solidaire du bâti 24 du dispositif 1 .Still following the rotation of the transfer plate 5, the indexing discs 8 then lose contact with said friction pad 27 but their own rotation is then maintained simultaneously with the rotation of the plate 5 by the magnetic flux of the magnets 19, 27 mounted in opposition respectively to the upper drive face 8b of the discs 8 and to the lower face of the crown portion 25 secured to the frame 24 of the device 1.
Ainsi Ic mouvement de rotation propre des disques 8 portant les objets métalliques C) est entretenu sans contact mécanique entre les disques 8, soumis à Ja rotation du plateau 5 autour de l'arbre 2, et la portion de couronne 25 fixe et solidaire du bâti 24 comme décrit précédemment.Thus the clean rotation movement of the discs 8 carrying the metal objects C) is maintained without mechanical contact between the discs. 8, subjected to the rotation of the plate 5 around the shaft 2, and the crown portion 25 fixed and secured to the frame 24 as described above.
Cet entretien de la rotation propre des disques d'indexation 8 perme t de réaliser simultanément au transfert des objets métalliques O entre les tourelles la détection de la soudure S sur le corps desdits objets et l'indexation de la position des objets par rapport à cette soudure avant libération pour prise en charge par le deuxième tourelle.This maintenance of the own rotation of the indexing discs 8 makes it possible simultaneously to transfer metal objects O between the turrets, to detect the weld S on the body of said objects and to index the position of the objects relative to this object. solder before release for support by the second turret.
La détection de la soudure sur les objets O et leur indexation s'effectuent comme suit.The detection of the weld on the O objects and their indexing are carried out as follows.
Au cours de la rotation propre des disques d'indexation 8, les objets métalliques O, portés magnétiquement par lesdits disques 8 sont entraînés eux aussi en rotation sur eux-mêmes. La butée à bille 282 des moyens de détection 28 roule alors contre la surface desdits objets O et la fibre optique 283 desdits moyens de détection diffuse un faisceau lumineux au droit de cette surface.During the clean rotation of the indexing discs 8, the metal objects O magnetically carried by said discs 8 are also rotated on themselves. The ball stop 282 of the detection means 28 then rolls against the surface of said objects O and the optical fiber 283 of said detection means diffuses a light beam at the right of this surface.
Lorsque le faisceau lumineux rencontre la soudure de l'objet métallique O , la quantité de lumière réfléchie par la surface des objets métalliques C) et captée par la fibre optique 283 varie subitement. A cette variation subite de la quantité de lumière réfléchie correspond une variation subite de signal électrique transmis par la fibre optique, variation qui est détectée par le dispositif de gestion et de commande du dispositif d'indexation et de transfert et interprété comme signal de détection de la soudure.When the light beam meets the weld of the metal object O, the amount of light reflected by the surface of the metal objects C) and sensed by the optical fiber 283 suddenly varies. This sudden variation in the amount of reflected light corresponds to a sudden variation of electrical signal transmitted by the optical fiber, which variation is detected by the management and control device of the indexing and transfer device and interpreted as a detection signal of the welding.
Ledit dispositif de gestion et de commande envoie alors un signal électrique d'actionnement aux moyens d'arrêt 29 du disque 8 portant l'objet O dont la soudure a été détectée. Le vérin pneumatique 291 des moyens d'arrêt provoque alors ic pivotement du patin de frottement 292 et son contact contre la périphérie 8c du disque d'indexation 8 et l'arrêt de la rotation de celui-ci, permettant ainsi l'indexation de l'objet O. Une fois la soudure des objets métalliques O détectée et la rotation propre des disques d'indexation 8 correspondants stoppée par les moyens d'arrêt 29, les objets métalliques O sont amenés à l'entrée de la seconde tourelle de formage pour y subir une expansion. Lesdits obj ets sont alors détachés des disques d'indexation 8 et extraits du dispositif d'indexation 1 par le dessous grâce à un système de ressorts monté sur la deuxième tourelle, puis entraînés en rotation dans Ie sens de la flèche F4 par ladite tourelle.Said management and control device then sends an electrical actuation signal to the stop means 29 of the disk 8 carrying the object O whose weld has been detected. The pneumatic cylinder 291 of the stop means then causes ic pivoting of the friction pad 292 and its contact against the periphery 8c of the indexing disc 8 and stopping the rotation thereof, thus allowing the indexing of the object O. Once the welding of the metal objects O has been detected and the proper rotation of the corresponding indexing discs 8 stopped by the stop means 29, the metal objects O are brought to the inlet of the second forming turret for expansion there. . Said objects are then detached indexing disks 8 and extracted indexing device 1 from below through a spring system mounted on the second turret, and then rotated in the direction of the arrow F4 by said turret.
Après expansion sur cette seconde tourelle au niveau d'un des six postes de formage d e celle-ci, les objets métalliques O bordés et expansés sont extraits de la seconde tourelle par un tourniquet de sortie 32 iden tique au tourniquet d'entrée 30 alimentant la première tourelle, le tourniquet de sortie 32 suivant un mouvement de rotation selon la flèche F5 en sens opposé à celui de la deuxième tourelle de formage.After expansion on this second turret at one of the six forming stations thereof, the metal objects O lined and expanded are extracted from the second turret by an outlet turnstile 32 identical to the input turnstile 30 feeding the first turret, the output turnstile 32 in a rotational movement along arrow F5 in the opposite direction to that of the second forming turret.
Les objets métalliques O sont ensuite transférés vers d'autres postes de formage, d'usinage ou de finition pour en terminer la réalisation.The metal objects O are then transferred to other forming stations, machining or finishing to complete the realization.
Ainsi le dispositif de transfert et d'indexation 1 de la présente invention présente l'intérêt de procurer une solution d'entraînement des disques d'indexation 8 par aimantation, et donc sans contact direct avec les disques, ce qui améliore la durée de vie des composants puisqu'il n'y a pas, ou peu de frottements et de plus n'occasionne aucun couple une fois les disques bloqués par les moyens d'arrêt, ce qui améliore ainsi la précision d'indexation des objets métalliques trans férés entre deux tourelles de formage et/ou d'usinage d'une ligne de fabrication de boîtes métalliques . Thus the transfer and indexing device 1 of the present invention has the advantage of providing a drive solution indexing discs 8 by magnetization, and therefore without direct contact with the discs, which improves the service life components since there is no or little friction and more causes no torque once the disks blocked by the stop means, thereby improving the indexing accuracy of the metal objects trans ferred between two turrets for forming and / or machining of a line for manufacturing metal cans.

Claims

REVENDICATIONS
1. Dispositif (1 ) rotatif de transfert et d'indexation d'objets (O) métalliques comportant une soudure, en particulier de viroles et/ou emballages métalliques, comportant : - un premier moyen (5) d'entraînement en rotation en forme de plateau pour réaliser le transfert d'objets (O) entre deux postes, ce plateau (5) étant monté sur un arbre de rotation (2) apte à être entraîné par un moteur et étant apte à prendre en charge une pluralité d'objets (O) et à les entraîner en rotation autour de I' arbre (2),1. Device (1) for rotating and indexing metal objects (O) comprising a weld, in particular ferrules and / or metal packages, comprising: - first means (5) for rotating in shape plate for performing the transfer of objects (O) between two stations, this plate (5) being mounted on a rotation shaft (2) adapted to be driven by a motor and being able to support a plurality of objects (O) and rotate them around the shaft (2),
- une pluralité de disques d'indexation (8) des objets (O), montés chacun libre en rotation sur le plateau (5) autour d'un axe (9),a plurality of indexing discs (8) of the objects (O), each mounted free to rotate on the plate (5) about an axis (9),
- des moyens de détection (28) de la position d'une soudure sur les objets (O), positionnés sur le plateau (5) à proximité de chacun des disques d'indexation (8), caractérisé en ce que :means for detecting (28) the position of a weld on the objects (O), positioned on the plate (5) close to each of the indexing disks (8), characterized in that:
- l'arbre (2) est monté à rotation libre par rapport à un bâti (22) auquel est fixée une portion de couronne (25), affleurant sans contact les disques d'indexation (8),- The shaft (2) is mounted to rotate freely relative to a frame (22) which is fixed to a crown portion (25), flush contactless indexing discs (8),
- la portion de couronne (25) porte un patin de frottement (26) avec lequel les disques d'indexation (8) entrent en contact à leur périphérie (8c), de sorte que par effet du frottement du patin (26) conjointement à la rotation du plateau (5), les disques d'indexation (8) peuvent être mis en rotation autour de leur axe propre (9), - la portion de couronne (25) porte des aimants (27) situés en regard d'aimants (19) portés par les disques d'indexation (8) sur leur bordure périphérique, de sorte à entretenir la rotation propre des disques d'indexation (8), une fois supprimé le contact avec le patin (26),the crown portion (25) carries a friction pad (26) with which the indexing discs (8) come into contact at their periphery (8c), so that, by the effect of the friction of the shoe (26), together with the rotation of the plate (5), the indexing discs (8) can be rotated about their own axis (9), - the crown portion (25) carries magnets (27) located opposite magnets (19) carried by the indexing discs (8) on their peripheral edge, so as to maintain the proper rotation of the indexing discs (8), once the contact with the shoe (26) has been removed,
- des moyens (29) d'arrêt en rotation des disques d'indexation (8) fonctionnent en coopération avec les moyens de détection (28) pour stopper la rotation propre des disques d'indexation (8) sensiblement simultanément à la détection par les moyens de détection (28) d'une soudure de l'objet (O).means (29) for stopping the rotation of the indexing discs (8) in cooperation with the detection means (28) to stop the own rotation of the indexing discs (8) substantially simultaneously with the detection by the detection means (28) for welding the object (O).
2. Dispositif selon la revendication 1 , caractérisé en ce que les disques d'indexation (8) sont aimantés afin de permettre l'attraction et le blocage d'objets (O).2. Device according to claim 1, characterized in that the indexing discs (8) are magnetized to allow the attraction and blocking of objects (O).
3. Dispositif selon la revendication 2, caractérisé en ce que les disques d'indexation (8) sont aimantés afin de permettre l'attraction et le blocage d'objets (O) contre leur faces de contact inférieure (8a).3. Device according to claim 2, characterized in that the indexing discs (8) are magnetized to allow the attraction and blocking of objects (O) against their lower contact faces (8a).
4. Dispositif selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les aimants (19) sont portés sur la face supérieure (8b) des disques d'indexation (8) et les aimants (27) situés sur la face inférieure de la portion de couronne (25). 4. Device according to any one of claims 1 to 3, characterized in that the magnets (19) are carried on the upper face (8b) of the indexing discs (8) and the magnets (27) located on the face lower portion of the crown (25).
5. Dispositif selon l'une quelconque des revendications 1 à 3, caractérisé en ce qu'il comporte, en outre, des moyens de calage (20) pour le positionnement des objets (O) à l'aplomb des disques d'indexation (8).5. Device according to any one of claims 1 to 3, characterized in that it further comprises setting means (20) for positioning the objects (O) in line with the indexing discs ( 8).
6. Dispositif selon l'une quelconque des revendications 1 à 5, caractérisé en ce que la portion de couronne (25) présente un diamètre interne légèrement supérieur au diamètre externe du plateau (5).6. Device according to any one of claims 1 to 5, characterized in that the crown portion (25) has an inner diameter slightly greater than the outer diameter of the plate (5).
7. Dispositif selon l'une quelconque des revendications 1 à 6, caractérisé en ce que le bâti (22) comporte une barre transversale (221 ) portée par deux piliers (222, 223) et une portion (224) en forme de secteur angulaire, sur les bords de laquelle sont vissés deux traverses (225, 226) à l'extrémité de chacune desquelles est fixé de façon perpendiculaire un manchon de suspension de la portion de couronne (25).7. Device according to any one of claims 1 to 6, characterized in that the frame (22) comprises a transverse bar (221) carried by two pillars (222, 223) and a portion (224) in the form of angular sector , on the edges of which are screwed two crosspieces (225, 226) at the end of each of which is fixed perpendicularly a suspension sleeve of the crown portion (25).
8. Dispositif selon l'une quelconque des revendications 1 à 7, caractérisé en ce que le patin de frottement est fixé sur la face bâti (22) comporte une barre transversale (221 ) portée par deux piliers (222, 223) et une portion (224) en forme de secteur angulaire, sur les bords de laquelle sont vissés deux traverses (225, 226) à l'extrémité de chacune desquelles est fixé de façon perpendiculaire un manchon de suspension de la portion de couronne (25). 8. Device according to any one of claims 1 to 7, characterized in that the friction pad is fixed on the frame face (22) comprises a transverse bar (221) carried by two pillars (222, 223) and a portion (224) in the form of angular sector, on the edges of which are screwed two crosspieces (225, 226) at the end of each of which is fixed perpendicularly a suspension sleeve of the crown portion (25).
PCT/FR2008/051108 2007-07-11 2008-06-19 Rotary device for transferring and indexing metal objects comprising contactless drive means. WO2009007572A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0756406A FR2918652B1 (en) 2007-07-11 2007-07-11 ROTARY DEVICE FOR TRANSFER AND INDEXATION OF METALLIC OBJECTS HAVING CONTACTLESS DRIVING MEANS.
FR0756406 2007-07-11

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FR2935480B1 (en) * 2008-08-27 2010-10-15 Sabatier ANGULAR ORIENTATION OF A METAL PIECE SUCH AS VIROLE, BUCKET, CAN, CONTAINER OR THE LIKE.
FR2995595B1 (en) * 2012-09-20 2015-03-20 Sidel Participations "TRANSPORT DEVICE FOR A CONTAINER THAT CAN TURN THE CONTAINER ON HIMSELF BY MAGNETIC TRAINING"
DE102013103310A1 (en) * 2013-04-03 2014-10-09 Khs Gmbh Transport device for container treatment machines

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US5058724A (en) * 1990-11-08 1991-10-22 Hinton Gaylen R Apparatus and method for orienting articles and containers
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FR2918652B1 (en) 2010-07-30

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