US3683785A - Roof construction providing air flow from eave to ridge - Google Patents

Roof construction providing air flow from eave to ridge Download PDF

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US3683785A
US3683785A US45278A US3683785DA US3683785A US 3683785 A US3683785 A US 3683785A US 45278 A US45278 A US 45278A US 3683785D A US3683785D A US 3683785DA US 3683785 A US3683785 A US 3683785A
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facia
roof
wall
dwelling
roof deck
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Howard L Grange
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage; Sky-lights
    • E04D13/17Ventilation of roof coverings not otherwise provided for

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  • ABSTRACT Related Apphcauon Data A roof construction designed to provide air flow along [63] Continuation-impart of Ser.'No. 745,298, Jul the underside of the roof deck from the facia to the 16, 1968, abandoned. ridge to thereby prevent the formation of ice dams on the roof in the winter as well as removing accumulated 1 1 attic heat for summer comfort.
  • the facia is attached 52/199, 98/37, 98/1316. 6 to the ends of the rafters and is a dual-wall member inf E04d 13/06, E04 16 eluding a front facia board and.
  • a backing member 1 Fleld of Search -52/1 22, 95, 303; which are spaced apart to provide a series of vertically 98/37 13, 35 extending passages therebetween.
  • the upper end of the backing member terminates short of the upper end [561 References and of the facia board so that air flowing upwardly within the passages is directed along the underside of the UNITED STATIES PATENTS roof deck and flows upwardly along the roof deck to 3,160,987 12/1964 Pinkley ..52/95 an Outlet at h id f h f, B ffl ar lo at d 2,318,820 5/1943 V0181 within the spaces between adjacent rafters to insure 248,858 11/ 1881 Hayes ..52/95 that air fl along the underside f the f deck is 644,632 3/1900 Peer ..52/22 unohstructe The b ffl extend f the area f the 822,418 6/1906 Woods ..
  • This invention relates to a roof construction designed to provide air flow along the under surface of the roof deck from the facia to the ridge to prevent formation of ice dams on the roof in winter, and to remove attic heat for summer comfort.
  • the cause of ice formations or ice packs at the eaves is a result of the melting snow on the upper portion of the roof and the melted snow flows downwardly to the area of the eaves, where the attic heat is no longer present to assist melting.
  • a thermal drop is present at the area of the eaves and beyond, so that melted snow freezes into ice packs at a location beyond the walls of the building.
  • the ice packs so formed block further run-off and act as dams so that subsequent melted snow that flows downwardly seeps under the shingles and through the nail holes or sheathing cracks.
  • the dammed melted snow will run downwardly along the sheathing and rafters to the soffit board where it will accumulate on the soffit, In other instances, the melted water will run downwardly along the outer wall of the building to cause defects in painting as well as discoloration of the walls.
  • the formation of ice packs at the eaves can be prevented by eliminating the thermal gradient from the eaves to the ridge of the roof.
  • the thermal gradient exists because of escaping heat from the living area beneath the roof which acts to heat the portion ofthe roof located above the living area, while the portion of the roof above the eaves is not so heated.
  • An insulated ceiling will slow, but will not stop, heat from rising and accumulating in the space beneath the roof deck..Thus a thermal gradient exists on almost all roofs and even well insulated ceilings will not prevent the formation of thermal gradients along the roof which results in the formation of ice packs.
  • the present invention is directed to a roof construction designed to provide air flow along the underside of the roof deck from the facia board to the ridge of the roof, to thereby prevent the formation of ice dams on the roof in winter as well as removing accumulated attic heat for summer comfort.
  • a facia is attached to the ends of the rafters and is -a dual wall member including a front facia board and a backing member which is spaced from the facia board to provide a series of vertically extending passages therebetween.
  • the upper end of the backing member terminates short of the upper end of the facia board so that air flowing upwardly within the passages is directed along the under surface of the roof deck and flows upwardly along the roofdeck to an outlet at the ridge of the roof.
  • the roof construction of the invention act to prevent the formation of ice dams in winter but the air flow acts to remove vapor as well as accumulated heat in the attic space in warm weather and this makes the dwelling more comfortable and eliminates the need for attic fans or the like.
  • the facia-containing the vertical air passages can be applied to both new constructions and to existing buildings with a minimum of alteration. With an existing building, all that is generally necessary is to remove the old facia board and replace it with the facia of the invention.
  • the facia does not alter the appearance of a building for the only visible difference over a conventional facia board is that the facia of the invention is slightly thicker than the normal facia board and contains the vertical passages.
  • FIG. 1 is a vertical section of a typical dwelling embodying the roof construction of the invention
  • FIG 2 is a fragmentary, enlarged vertical section of the eave area of the roof
  • FIG 3 is a plan view of the facia with parts broken away;
  • FIG. 4 is a perspective view of a modified form of the facia
  • FIG. 5 is a perspective view of a second modified form of the facia
  • FIG. 6 is a fragmentary vertical section of a third modified form of the facia
  • FIG. 7 is fragmentary vertical section showing a fourth modified form of the invention.
  • FIG. 8 is a view taken along line 8-8 of FIG. 7;
  • FIG. 9 is a vertical section of dwelling utilizing a series of baffles in the spaces between adjacent rafters
  • FIG. 10 is an enlarged fragmentary vertical section showing the attachment of the baffie to the inner facia member
  • FIG. 1 1 is a perspective view of the baffle
  • FIG. 12 is a view similar to FIG. 9 employing a modified form of baffle
  • FIG. 13 is a perspective view of the baffle of FIG. 12.
  • FIG. 14 is a perspective view of a further modified form of the baffle.
  • the drawings illustrate a typical dwelling including a vertical outside wall 1, which is formed of a series of spaced studs 2.
  • a top plate 3 is secured to the upper ends of the studs and sheathing 4 and siding 5 are applied to the outer surface of the studs 2 to provide the outer wall, while a layer of plasterboard or plaster 6 is applied to the inner surface of the studs 2 to provide the interior wall surface.
  • a series of ceiling joists 7 are supported on the top plate 3 and a ceiling 8 is formed of plasterboard or plaster and is supported from the ceiling joists.
  • the roof includes a series of rafters 8 which are supported on the top plate 3 and are nailed to the ceiling joists 7.
  • the rafters carry a roof deck 10 and conventional wood, asbestos or asphalt shingles l l are secured to the outer surface of the roof deck.
  • the ridge or high point of the roof is provided with a continuous louvered vent 12 so that air located within the attic space above the ceiling 8 can flow outwardly through the vent 12.
  • a facia 13 is secured to the outer ends of the rafters 9 and a soffit board 14 is nailed to the lower ends of the rafters 9 as well as to a stringer 15 secured to the studs 2.
  • insulation 16 is located'betwecn the ceiling 5 joists 7 and may take the form of batts of fiber glass or loose insulation such as rock wall, or the like. In'some cases the insulation 16 may extend over the top-plate 3 to the area above the sofiit 14.
  • the facia 13 is a dual wall member including an outer facia board 17 and an inner backing member 18 which are spaced apart by a series of vertically extending spacers 19 to provide a series of vertical passages 20.
  • a screen 21 or other perforated member is connected between the facia board 17 and the backing member 18 to prevent insects from passing through the passages 20 to the attic space.
  • the facia 13 can be fabricated from any desired material such as wood, wood products such as hardboard, metal, plastic, or the like.
  • Air passes upwardly through the passages 20 and, as the upper edge of the backing member 18 terminates short of the roof deck 10, the air being discharged from passages 20 is directed along the under surface of the roof deck 10.
  • the air flows upwardly along the roof deck between the channels or troughs formed by the roof deck and the rafters 9 and is discharged through the vent 12 at the ridge of the roof.
  • the passages 20 extend along the entire length of the facia, a substantial volume of air is continuously drawn upwardly through the passages 20 and flows along the under surface of the roof.
  • the outlet at the roof ridge extends continuously along the ridge so that the outward air flow from the attic area is not restricted.
  • This air flow prevents the build-up of a thermal gradient between the portion of the roof located above the dwelling and that portion of the roof deck located outwardly of the building above the sofiit 14. As there is no appreciable thermal gradient along the entire area of the roof, ice dams or packs will not be formed and thus the problems which accompany the formation of ice packs will be eliminated. As a further advantage, the air flow which passes upwardly along the under surface of the roof deck 10 will serve to remove the accumulation of attic heat in warm weather and thereby provide more comfort for the dwelling in warmer weather.
  • FIG. 4 illustrates a modified form of the invention in which the front facia board 17 and the backing member 18 are spaced apart by a series of Z-shaped spacing members 22.
  • the flanges of the spacing members 22 can be secured to the respective members 17 and 18 by adhesives, screws or the like.
  • the spaces or passages 20 between the spacers 22 function as previously described to permit the upward flow of air through the facia which then is directed along the under surface of the roof deck 10 to the outlet 12 formed in the roof ridge
  • a screen 21 or perforated member can be secured to the lower edges of the facia board 17 and backing member 18 as in the first embodiment.
  • FIG. 5 illustrates a second modified form of the invention in which the front facia board 17 and backing member 18 are spaced apart by a corrugated spacer 23.
  • the spacer 23 can be secured to the members 17 and 18 by adhesives or fasteners and if the corrugations are sufficiently small the corrugated member 23 will serve the dual function of spacing the members 17 and 18 as well as preventing insects from passing upwardly within the passages 20.
  • FIG. 6 is a further modified form of the invention in which the facia 24 is formed of a single piece of plastic or metal and includes an inner wall 25, and an outer wall 26, which are connected together along their lower edges by a bottom wall 27.
  • the inner and outer walls 25 and 26 are spaced apart by a series of spacers 28 which are positioned at intervals along the length of the facia 24.
  • the facia 24 is secured to the outer ends of the rafters 9 by a series of spikes 29 which extend through the spacers 28, and into the rafters 9. in some cases the utter or eaves trough, not shown, may also be secured to the facia byuse of the spikes 29.
  • the bottom wall 27 is provided with a series of slit vents 21. As shown in FIG. 6, the slits are arranged so that the air moving upwardly through the vents 31 will be directed forwardly toward the outer wall 26.
  • the upper edge of the inner wall 25 terminates short of the roof I deck 10 so that the air flowing within the passages 30 will be deflected along the underside of the roof deck and then move upwardly to the vent 12 in the roof.
  • the corner 32 is provided with an enlarged radius so that the outer wall can be bent downwardly to a position where the spacers 28 can be inserted between the walls 25 and 26.
  • the lower edge of the inner wall 25 is provided with an inwardly extending shoulder 33 and, as shown in FIG. 6, the sofiit board 14 is supported on the shoulder 33.
  • the soffit board is urged downwardly against the shoulder 33 by a generally circular plastic strip 34 which is wedged between the lower surface of the rafters 9 and the soffit board 14.
  • FIG. 7 illustrates another modified form of the invention in which the facia 35 is formed of a single piece of material and includes an inner wall 36 an outer wall 37 which are joined together along their bottom edges by a bottom wall 38. Spacers 39 are located between walls 36 and 37 and define vertical passages 40.
  • the bottom wall 38 is provided with a series of small holes or openings 41 which permit air to pass upwardly into the passages 40.
  • the holes 41 are of such a size that they will prevent the entry of insects into the passages 40.
  • the lower end of the inner wall 36 is provided with a shoulder or ledge 42 which supports the soffit board 14 and the lower edge of the outer wall 37 is provided with an enlarged radius, as indicated at 43, to permit the outer wall 37 to be bent or pivoted with respect to the inner wall 36.
  • a clip 44 is positioned against the outer surface of each spacer 39, and the clip and spacer are nailed to theends of the rafters by spikes 45.
  • the upper edge of the outer wall 37 is provided with a hook 45 which engages the upper ends of the clips 44 and maintains the outer wall 37 in position with respect to the spacers 39 and the inner wall 36.
  • the structure shown in FIGS. 7 and 8 has the advantage that the nails or spikes 45 are not visible from the exterior as they are covered by the outer wall 37.
  • FIGS. 7 and 8 functions in a manner similar to that previously described.
  • the air passes upwardly through the holes 41 and into the vertical passages between the spacers 39.
  • the air is deflected toward the under surface of the roof deck where it passes to the vent 12 at the upper end of the roof.
  • FIG. 1 illustrates a continuous outlet at the ridge it is contemplated that various types of outlets can be substituted.
  • a series of vents can be located along the length of the ridge or cupolas, roof louvers or corbelled chimneys can also be utilized as the vent at the high point of the roof.
  • FIGS. 9-11 illustrate another form of the invention in which a baffle is utilized to insure that the air is directed along the undersurface of the roof deck without possible interference from insulation located above the top plate and between the ceiling joists.
  • Ceiling insulation is normally used in one of two forms; fibrous batts or loose particulate material. With the use of fibrous batts there is a tendency for the insulating workmen to jam the batts into the spaces above the top plate of the exterior wall so that the batts will engage the roof deck and prevent or reduce air flow from the facia upwardly along the under surface of the roof deck. If the spaces above the top plate are clogged with insulation, the necessary air flow to prevent the formation of ice dams cannot be achieved.
  • the air flow from the facia along the undersurface of the roof deck may, under certain conditions, tend to blow back the loose insulation from the portion of the ceiling ad- 3 5 jacent the top plate of the exterior wall with the result that the cold air flowing along the roof deck is in immediate proximity to that portion of the ceiling and frozen condensation or frost can develop on the room interior side of the ceiling in sub-freezing temperatures.
  • FIGS. 91 1 show the baffle 46 employed with the construction of FIG. 6.
  • the baffle 46 has a generally trough-like shape and includes a bottom 47 and a pair of side flanges 48 which extend upwardly from the bottom and serve to space the bottom beneath the roof deck 10 to provide a channel 49 for the passage of air from the upper end of the facia to a location inwardly beyond the upper plate 3.
  • the lower or forward edge of the baffle is provided a double reverse bend 50 which defines a slot 51 that receives the upper edge of the inner facia member 25.
  • the engagementof the facia member 25 with the slot prevents displacement of the baffle in a direction parallel to the rafters 9.
  • the inner end of the baffle 46 is normally supported on the insulation 16, and depending on the nature and the quantity of insulation, the inner end can be in close proximity to the roof deck 10 or can be spaced a considerable distance beneath the roof deck.
  • the air flowing upwardly within the passages 30 of the facia will pass through the various channels 49 defined by the baffles 46 and the roof deck to the outlet in the ridge of the roof.
  • the baffle 46 insures that an air passage is provided along the undersurface of the roof deck beyond the critical area above the top plate 3. If the insulation 16 is in the form of batts, the air channels 49 will remain open even though the batts are jammed into the space above the top plate 3, while if loose insulation is employed, the battle will prevent the loose insulation from being blown back away from the exterior wall.
  • the baffle 46 can be used with any type of roof construction having an air inlet in the facia or soffit, and is preferably fabricated from a lightweight, non-corrosive material, such as thin-guage aluminum or plastic, which can be cut longitudinally by the workman, if necessary, in order to fit the baffle in the space between the rafters.
  • the length of the baffle is not critical and it can have any length which will enable the baffle to bridge the area above the top plate 3, or extend inwardly a substantial distance beyond the top plate, if necessary to assure a deck-sweeping free flow of air. In restricted attic spaces, such as flat or very low-pitched roofs, it may be desirable to have the baffles extend all the way to the ridge to assure the necessary air flow.
  • FIGS. 12 and 13 illustrate a modified form of a baffle as associated with the facia construction of FIG. 6.
  • the baffle 52 which can be formed of metal, plastic, or the like is provided with a series of parallel, upstanding ribs 53.
  • the lower end of the baffle 52 is located adjacent the inner facia member 25 and the upper end extends inwardly beyond the upper plate 3.
  • the baffle 52 is adapted to be utilized with insulation 16 in the form of fibrous batts, and the batts jammed into space above the top plate 3 "act to hold the baffle up against, or in close proximity to the roof deck.
  • the ribs 53' serve a dual function in that they act to space the bottom surface 54 of the baffle 52 from the roof deck to provide passages for the flow of air, and secondly, the ribs provide visual guides for cutting the baffle longitudinally to fit between the rafters.
  • the rafters are spaced 16 inches on center, thereby providing a spacing of 14 inches between rafters when using 1 9e inch lumber.
  • the baffles are normally fabricated with a width of approximately 14 inches.
  • the spacing between rafters can be less than 14 inches. In this case the baffle would be cut longitudinally to fit the space between the rafters.
  • the outer ribs 53a and 53d are spaced apart 12 inches, while the spacing between ribs 53a and 53b is 2 inches, the spacing between ribs 53b and 530 is 6 inches and the spacing between ribs 53c and 53d is 4 inches.
  • the baffle can be readily cut into any desired width by merely cutting along a rib. For example, if a baffle width of 10 inches was required in order to fit a space between rafters, the baffle would be severed along ribs 53b and 53d, while if a baffle width of 6 inches was desired the baffle would be severed along the ribs 53b and 530.
  • the spacing of the ribs 53 as illustrated in FIG.
  • baffle 13 provides a convenient method enabling the operator to readily cut the baffle to the desired width to fit the space between the rafters, or baffle segments can be compounded into baffles having widths greater than 14 inches to satisfy wider structural spacings. For example, a inch spacing could be satisfied by combining a 14 inch baffle with a 6 inch segment.
  • FIG. 14 illustrates another form of the baffle.
  • the baffle 55 includes a bottom surface 56 and a series of upstanding ribs 57.
  • the baffle 55 is utilized in the same manner as the baffle 52. It is contemplated that the baffle 55 can be extruded or molded from various materials including metals, such as aluminum, or plastic materials such as polyethylene, foamed polyurethane or glass fiber reinforced polyester resin.
  • baffles 46, 52 or 55 provide a passage for air flow in the critical area above the top plate of the exterior wall and insures that the air will be directed along the undersurface of the roof deck without interference from insulation batts and without disrupting loose insulation in the ceiling. By insuring the free flow of air along the undersurface of the roof deck, ice dams on the roof will be eliminated.
  • a vertical wall a series of generally parallel spaced rafters supported on the wall with the outer ends of the rafters projecting outwardly beyond said wall, a roof deck supported by the rafters with the spaces defined by adjacent rafters and said roof deck defining channels for the flow of air
  • a facia attached to the outer ends of the rafters, said facia comprising an outer facia member and an inner backing member and spacing members for spacing said outer facia member and said backing member apart, said spacing members being located at intervals along the length of said facia with the spaces between said spacing member comprising generally vertical passages with the lower ends of saidpassages communicating with the exterior and the upper ends of saidpassages located immediately beneath said roof deck and communicating with said channels, the upper edge of the backing member extending above the lower edges of the rafters and terminating adjacent the roof deck, and outlet means disposed at a high point of said roof deck and communicating with said channels, air being drawn upwardly through said passages and flowing upwardly within said channels to said outlet means.
  • said spacing means comprises a corrugated strip connecting said facia member and said backing member.
  • openings are slits arranged to direct air passing upwardly therethrough toward said outer wall.
  • the dwelling of claim 1 and including a ledge located on the lower end portion of the backing member and extending in a direction away from said facia, and a soffit member extending between said vertical wall and the backing member and supported on said ledge.
  • each baffle being disposed between adjacent rafters and having a width substantially equal to the spacing between the adjacent rafters, said baffles bridging the vertical wall and each baffle having a series of upstanding longitudinal ribs adapted to space the baffle from the roof deck and provide unobstructed air flow passages along the underside of the roof deck.
  • a vertical exterior wall a series of generally parallel spaced roof members supported on the wall with the outer ends of the roof members projecting outwardly beyond the wall, a roof deck supported by the roof members with the spaces defined by adjacent roof members and said roof deck defining channels for air flow, air inlet means communicating with the outer portions of the channels, said outer portions being located outwardly of said exterior wall, air outlet means communicating with the inner portions of the channels and located inwardly of said exterior wall, baffle means disposed for vertical movement within the channels and bridging the exterior wall, said baffle means being spaced above the upper extremity of said exterior wall and the outer end of said baffle means extending a substantial distance outwardly of said exterior wall and being in communication with said air inlet means, said baffle means including a surface spaced beneath the roof deck to provide a passage therebetween, and at least one spacing member extending upwardly from said surface and disposed to space the surface from the roof deck.
  • spacing members are generally parallel ribs extending longitudinally of said surface.
  • a vertical exterior wall a series of generally parallel spaced roof members supported on the wall with the outer ends of the roof members projecting outwardly beyond the wall, a roof deck supported by the roof members with the spaces defined by adjacent roof members and said roof deck defining channels for air flow, air inlet means communicating with the outer portion of the channels, said outer portions being located outwardly of said exterior wall, air outlet means communicating with the inner portion of the channels and located inwardly of said exterior wall, baffle means located within the channels and.
  • said baffle means including a surface spaced beneath the roof deck to provide a passage therebetween, and at least one spacing member extending upwardly from said surface and adapted to space the surface from the roof deck, said air inlet means including a facia attached to the outer ends of said roof members, said facia including an outer facia member and inner facia member spaced from the outer facia member with the space between' said facia members comprising a series of generally vertical openings, the outer end of said baffle means being engaged with the inner facia member and the vertical openings in said facia being in communication with said passages.
  • said connecting means includes an inverted U-shaped member disposed to receive the upper edge of said inner facia member.
  • a vertical exterior wall a series of generally parallel spaced roof members supported on the wall with the outer ends of the roof members projecting outwardly beyond the wall, a roof deck supported by the roof members with the spaces defined by adjacent roof members and said roof deck defining channels for air flow, air inlet means communicating with the outer portions of the channels, said outer portions being located outwardly of said exterior wall, air outlet means communicating with the inner portion of the channels and located inwardly of said exterior wall, and a baffle member located within the channelsand bridging the exterior wall, at least a portion of said baffle member being spaced beneath the roof deck to provide a passage therebetween, said air inlet means including a facia attached to the outer ends of said roof members, said facia including an outer facia member and an inner facia member spaced from the outer facia member with the space between said facia members comprising a series of generally vertical openings, the outer end of said baffle member extending outwardly of the exterior wall and terminating adjacent said inner facia member whereby the vertical opening

Abstract

A roof construction designed to provide air flow along the underside of the roof deck from the facia to the ridge to thereby prevent the formation of ice dams on the roof in the winter as well as removing accumulated attic heat for summer comfort. The facia is attached to the ends of the rafters and is a dual-wall member including a front facia board and a backing member which are spaced apart to provide a series of vertically extending passages therebetween. The upper end of the backing member terminates short of the upper end of the facia board so that air flowing upwardly within the passages is directed along the underside of the roof deck and flows upwardly along the roof deck to an outlet at the ridge of the roof. Baffles are located within the spaces between adjacent rafters to insure that air flow along the underside of the roof deck is unobstructed. The baffles extend from the area of the facia to a location inwardly of the top plate on the exterior wall of the building.

Description

United States Paten 15] 3,683,785 Grange [451 Aug. 15, 1972 ROOF CONSTRUCTION PROVIDING 3,236,170 2/1966 Meyer et al ..52/22 X AIR FLOW FROM EAVE TO RIDGE 3,318,056 5/ 1967 Thompson 52/303 Inventor: Howard L. Grange Darlington DunnmgIOn'et a]. X
53530 Primary ExaminerAlfred C. Perham 1 Flledl J 1970 Attorney-Andrus, Sceales, Starke & Sawall [21] Appl. No.: 45,278
[57] ABSTRACT Related Apphcauon Data A roof construction designed to provide air flow along [63] Continuation-impart of Ser.'No. 745,298, Jul the underside of the roof deck from the facia to the 16, 1968, abandoned. ridge to thereby prevent the formation of ice dams on the roof in the winter as well as removing accumulated 1 1 attic heat for summer comfort. The facia is attached 52/199, 98/37, 98/1316. 6 to the ends of the rafters and is a dual-wall member inf E04d 13/06, E04 16 eluding a front facia board and. a backing member 1 Fleld of Search -52/1 22, 95, 303; which are spaced apart to provide a series of vertically 98/37 13, 35 extending passages therebetween. The upper end of the backing member terminates short of the upper end [561 References and of the facia board so that air flowing upwardly within the passages is directed along the underside of the UNITED STATIES PATENTS roof deck and flows upwardly along the roof deck to 3,160,987 12/1964 Pinkley ..52/95 an Outlet at h id f h f, B ffl ar lo at d 2,318,820 5/1943 V0181 within the spaces between adjacent rafters to insure 248,858 11/ 1881 Hayes ..52/95 that air fl along the underside f the f deck is 644,632 3/1900 Peer ..52/22 unohstructe The b ffl extend f the area f the 822,418 6/1906 Woods ..52/1 1 facia to a location inwardly f the top plate on h 1,981,434 1 H1934 ShOdrOn ..52/303 X terior Wall f the building 2,954,727 10/1960 Katt et a1. ..52/199 X 3,086,323 4/1963 Pine ..52/22 20 Claims, 14 Drawing Figures PATENIEDwmsmz 3583.785
SHEET 3 OF 3 I N VEN TOR. Howard L. Grange ROOF CONSTRUCTION PROVIDING AIR FLOW FROM EAVE TO RIDGE This application is a continuation-in-part of application Ser. No. 745,298, filed July 16, 1968, entitled Roof Construction and now abandoned.
This invention relates to a roof construction designed to provide air flow along the under surface of the roof deck from the facia to the ridge to prevent formation of ice dams on the roof in winter, and to remove attic heat for summer comfort.
In northern climates, where snow accumulates and where temperatures are below freezing during at least a part of the period when snow is accumulated on the roof, up roof snow melting will be normally accompanied by ice formations at the eaves or overhang of the roof. T-hese ice formations act as dams to retain subsequent melted snow and the melted snow or water will thereby flow under, down and along the roofing, sheathing and structural members of the building which are not normally designed for water attack on the underside of the roof deck. Water damage resulting from melted snow seepage into cornices and sidewalls is a wide-spread problem in northern climates and can result in stain or blistered paint, as well as cracked stone, brick or stucco. In addition, water leakage caused by the ice formations or dams at the eaves also causes effluoroscence on masonry and plastered surface.
The cause of ice formations or ice packs at the eaves is a result of the melting snow on the upper portion of the roof and the melted snow flows downwardly to the area of the eaves, where the attic heat is no longer present to assist melting. A thermal drop is present at the area of the eaves and beyond, so that melted snow freezes into ice packs at a location beyond the walls of the building. The ice packs so formed block further run-off and act as dams so that subsequent melted snow that flows downwardly seeps under the shingles and through the nail holes or sheathing cracks. In many cases the dammed melted snow will run downwardly along the sheathing and rafters to the soffit board where it will accumulate on the soffit, In other instances, the melted water will run downwardly along the outer wall of the building to cause defects in painting as well as discoloration of the walls.
The formation of ice packs at the eaves can be prevented by eliminating the thermal gradient from the eaves to the ridge of the roof. The thermal gradient exists because of escaping heat from the living area beneath the roof which acts to heat the portion ofthe roof located above the living area, while the portion of the roof above the eaves is not so heated. An insulated ceiling will slow, but will not stop, heat from rising and accumulating in the space beneath the roof deck..Thus a thermal gradient exists on almost all roofs and even well insulated ceilings will not prevent the formation of thermal gradients along the roof which results in the formation of ice packs.
In the past, various methods have been employed for ventilating the attic area beneath the roof deck, but these'ventilating methods have been designed primarily to remove accumulations of heat for summer comfort. In most cases these efforts have taken the form of louvers in the facia board or louvers or openings in the soffit which permit air to flow upwardly into the attic space. However, most prior art designs have been directed to the removal of accumulated attic heat in warm weather for summer comfort as well as trying to conserve the attic heat in winter to assist the cold weather heating efficiency. This equivocal position generally explains the reasons for the inadequate ventilation achieved by the prior art methods, which have been totally unsatisfactory in attempting to cope with the formation of ice packs at the eave area.
As a further problem in the prior art designs using a ventilated soffit, blasts of wind through the soffit openings occasionally build up velocities that will whip up the insulation located between the ceiling joists and thereby expose an area of the ceiling to the elements. This condition results in condensation with subsequent melting and water stain on the portion of the ceiling exposed to the elements.
In other situations when using a conventional vented soffit, the blast of wind will occasionally pass into the ends of the batts of insulation and again a cold ceiling, subject to the adverse condition of condensate accumulation, will exist in the ceiling corners of the outside walls of the building.
The present invention is directed to a roof construction designed to provide air flow along the underside of the roof deck from the facia board to the ridge of the roof, to thereby prevent the formation of ice dams on the roof in winter as well as removing accumulated attic heat for summer comfort. According to the invention, a facia is attached to the ends of the rafters and is -a dual wall member including a front facia board and a backing member which is spaced from the facia board to provide a series of vertically extending passages therebetween. The upper end of the backing member terminates short of the upper end of the facia board so that air flowing upwardly within the passages is directed along the under surface of the roof deck and flows upwardly along the roofdeck to an outlet at the ridge of the roof.
With the air flow produced by the roof construction of the invention, there is no appreciable thermal gradient from the ridge of the roof down to the eaves.
With the elimination of the thermal gradient, ice packs will not be formed on the roof and thus, no water will be dammed to seep into and along the walls of the building.
Not only does the roof construction of the invention act to prevent the formation of ice dams in winter but the air flow acts to remove vapor as well as accumulated heat in the attic space in warm weather and this makes the dwelling more comfortable and eliminates the need for attic fans or the like.
The facia-containing the vertical air passages can be applied to both new constructions and to existing buildings with a minimum of alteration. With an existing building, all that is generally necessary is to remove the old facia board and replace it with the facia of the invention.
The facia does not alter the appearance of a building for the only visible difference over a conventional facia board is that the facia of the invention is slightly thicker than the normal facia board and contains the vertical passages.
The air passing upwardly within the facia passages sweeps upwardly along the under surface of the roof deck and between the rafters which act as channels for the flow of the air. As the air flow is against the under surface of the roof deck, any air turbulence that may occur will not turn up batts of insulation located between the ceiling joists or will not disturb loose insulation.
Should any attempt be made during construction of the dwelling to force insulation outward above the upper wall plate, the insulation in this area will not block the air flow because of the fact that the air flow is immediately adjacent the under surface of the roof deck.
Other objects and advantages will appear in the course of the following description.
The drawings illustrate the best method presently contemplated of carrying out the invention.
In the drawings:
FIG. 1 is a vertical section of a typical dwelling embodying the roof construction of the invention;
FIG 2 is a fragmentary, enlarged vertical section of the eave area of the roof;
FIG 3 is a plan view of the facia with parts broken away;
FIG. 4 is a perspective view of a modified form of the facia;
FIG. 5 is a perspective view of a second modified form of the facia;
FIG. 6 is a fragmentary vertical section of a third modified form of the facia;
FIG. 7 is fragmentary vertical section showing a fourth modified form of the invention;
FIG. 8 is a view taken along line 8-8 of FIG. 7;
FIG. 9 is a vertical section of dwelling utilizing a series of baffles in the spaces between adjacent rafters;
FIG. 10 is an enlarged fragmentary vertical section showing the attachment of the baffie to the inner facia member;
FIG. 1 1 is a perspective view of the baffle;
FIG. 12 is a view similar to FIG. 9 employing a modified form of baffle;
FIG. 13 is a perspective view of the baffle of FIG. 12; and
FIG. 14 is a perspective view of a further modified form of the baffle.
The drawings illustrate a typical dwelling including a vertical outside wall 1, which is formed of a series of spaced studs 2. A top plate 3 is secured to the upper ends of the studs and sheathing 4 and siding 5 are applied to the outer surface of the studs 2 to provide the outer wall, while a layer of plasterboard or plaster 6 is applied to the inner surface of the studs 2 to provide the interior wall surface.
I A series of ceiling joists 7 are supported on the top plate 3 and a ceiling 8 is formed of plasterboard or plaster and is supported from the ceiling joists.
The roof includes a series of rafters 8 which are supported on the top plate 3 and are nailed to the ceiling joists 7. The rafters carry a roof deck 10 and conventional wood, asbestos or asphalt shingles l l are secured to the outer surface of the roof deck.
The ridge or high point of the roof is provided with a continuous louvered vent 12 so that air located within the attic space above the ceiling 8 can flow outwardly through the vent 12.
A facia 13 is secured to the outer ends of the rafters 9 and a soffit board 14 is nailed to the lower ends of the rafters 9 as well as to a stringer 15 secured to the studs 2.
To retard the loss of heat from the interior of the dwelling, insulation 16 is located'betwecn the ceiling 5 joists 7 and may take the form of batts of fiber glass or loose insulation such as rock wall, or the like. In'some cases the insulation 16 may extend over the top-plate 3 to the area above the sofiit 14.
According to the invention, the facia 13 is a dual wall member including an outer facia board 17 and an inner backing member 18 which are spaced apart by a series of vertically extending spacers 19 to provide a series of vertical passages 20. A screen 21 or other perforated member is connected between the facia board 17 and the backing member 18 to prevent insects from passing through the passages 20 to the attic space. The facia 13 can be fabricated from any desired material such as wood, wood products such as hardboard, metal, plastic, or the like.
Air passes upwardly through the passages 20 and, as the upper edge of the backing member 18 terminates short of the roof deck 10, the air being discharged from passages 20 is directed along the under surface of the roof deck 10. The air flows upwardly along the roof deck between the channels or troughs formed by the roof deck and the rafters 9 and is discharged through the vent 12 at the ridge of the roof. As the passages 20 extend along the entire length of the facia, a substantial volume of air is continuously drawn upwardly through the passages 20 and flows along the under surface of the roof. Similarly, the outlet at the roof ridge extends continuously along the ridge so that the outward air flow from the attic area is not restricted. This air flow prevents the build-up of a thermal gradient between the portion of the roof located above the dwelling and that portion of the roof deck located outwardly of the building above the sofiit 14. As there is no appreciable thermal gradient along the entire area of the roof, ice dams or packs will not be formed and thus the problems which accompany the formation of ice packs will be eliminated. As a further advantage, the air flow which passes upwardly along the under surface of the roof deck 10 will serve to remove the accumulation of attic heat in warm weather and thereby provide more comfort for the dwelling in warmer weather.
FIG. 4 illustrates a modified form of the invention in which the front facia board 17 and the backing member 18 are spaced apart by a series of Z-shaped spacing members 22. The flanges of the spacing members 22 can be secured to the respective members 17 and 18 by adhesives, screws or the like. The spaces or passages 20 between the spacers 22 function as previously described to permit the upward flow of air through the facia which then is directed along the under surface of the roof deck 10 to the outlet 12 formed in the roof ridge A screen 21 or perforated member can be secured to the lower edges of the facia board 17 and backing member 18 as in the first embodiment.
FIG. 5 illustrates a second modified form of the invention in which the front facia board 17 and backing member 18 are spaced apart by a corrugated spacer 23. The spacer 23 can be secured to the members 17 and 18 by adhesives or fasteners and if the corrugations are sufficiently small the corrugated member 23 will serve the dual function of spacing the members 17 and 18 as well as preventing insects from passing upwardly within the passages 20.
FIG. 6 is a further modified form of the invention in which the facia 24 is formed of a single piece of plastic or metal and includes an inner wall 25, and an outer wall 26, which are connected together along their lower edges by a bottom wall 27. The inner and outer walls 25 and 26 are spaced apart by a series of spacers 28 which are positioned at intervals along the length of the facia 24.
The facia 24 is secured to the outer ends of the rafters 9 by a series of spikes 29 which extend through the spacers 28, and into the rafters 9. in some cases the utter or eaves trough, not shown, may also be secured to the facia byuse of the spikes 29.
To permit air to flow upwardly within the passages 30 between the inner and outer walls, 25 and 26, the bottom wall 27 is provided with a series of slit vents 21. As shown in FIG. 6, the slits are arranged so that the air moving upwardly through the vents 31 will be directed forwardly toward the outer wall 26.
As in the case of the first embodiment, the upper edge of the inner wall 25 terminates short of the roof I deck 10 so that the air flowing within the passages 30 will be deflected along the underside of the roof deck and then move upwardly to the vent 12 in the roof.
To permit the outer wall 26 to be readily bent or deflected with respect to the inner wall, the corner 32 is provided with an enlarged radius so that the outer wall can be bent downwardly to a position where the spacers 28 can be inserted between the walls 25 and 26.
The lower edge of the inner wall 25 is provided with an inwardly extending shoulder 33 and, as shown in FIG. 6, the sofiit board 14 is supported on the shoulder 33. In this embodiment, the soffit board is urged downwardly against the shoulder 33 by a generally circular plastic strip 34 which is wedged between the lower surface of the rafters 9 and the soffit board 14.
FIG. 7 illustrates another modified form of the invention in which the facia 35 is formed of a single piece of material and includes an inner wall 36 an outer wall 37 which are joined together along their bottom edges by a bottom wall 38. Spacers 39 are located between walls 36 and 37 and define vertical passages 40. In this embodiment, the bottom wall 38 is provided with a series of small holes or openings 41 which permit air to pass upwardly into the passages 40. The holes 41 are of such a size that they will prevent the entry of insects into the passages 40.
As in the case of the embodiment shown in FIG. 6 the lower end of the inner wall 36 is provided with a shoulder or ledge 42 which supports the soffit board 14 and the lower edge of the outer wall 37 is provided with an enlarged radius, as indicated at 43, to permit the outer wall 37 to be bent or pivoted with respect to the inner wall 36.
A clip 44 is positioned against the outer surface of each spacer 39, and the clip and spacer are nailed to theends of the rafters by spikes 45. As shown in FIG. 7, the upper edge of the outer wall 37 is provided with a hook 45 which engages the upper ends of the clips 44 and maintains the outer wall 37 in position with respect to the spacers 39 and the inner wall 36. The structure shown in FIGS. 7 and 8 has the advantage that the nails or spikes 45 are not visible from the exterior as they are covered by the outer wall 37.
The structure shown in FIGS. 7 and 8 functions in a manner similar to that previously described. The air passes upwardly through the holes 41 and into the vertical passages between the spacers 39. As the upper edge of the inner wall 36 terminates short of the roof deck 10 the air is deflected toward the under surface of the roof deck where it passes to the vent 12 at the upper end of the roof.
While the drawings illustrate a continuous outlet at the ridge it is contemplated that various types of outlets can be substituted. For example, a series of vents can be located along the length of the ridge or cupolas, roof louvers or corbelled chimneys can also be utilized as the vent at the high point of the roof.
FIGS. 9-11 illustrate another form of the invention in which a baffle is utilized to insure that the air is directed along the undersurface of the roof deck without possible interference from insulation located above the top plate and between the ceiling joists. Ceiling insulation is normally used in one of two forms; fibrous batts or loose particulate material. With the use of fibrous batts there is a tendency for the insulating workmen to jam the batts into the spaces above the top plate of the exterior wall so that the batts will engage the roof deck and prevent or reduce air flow from the facia upwardly along the under surface of the roof deck. If the spaces above the top plate are clogged with insulation, the necessary air flow to prevent the formation of ice dams cannot be achieved.
With the use of loose insulation in the ceiling, the air flow from the facia along the undersurface of the roof deck may, under certain conditions, tend to blow back the loose insulation from the portion of the ceiling ad- 3 5 jacent the top plate of the exterior wall with the result that the cold air flowing along the roof deck is in immediate proximity to that portion of the ceiling and frozen condensation or frost can develop on the room interior side of the ceiling in sub-freezing temperatures.
To eliminate these problems, a baffle 46 is utilized to insure that air flow is unobstructed along the underside of the roof deck and FIGS. 91 1 show the baffle 46 employed with the construction of FIG. 6. The baffle 46 has a generally trough-like shape and includes a bottom 47 and a pair of side flanges 48 which extend upwardly from the bottom and serve to space the bottom beneath the roof deck 10 to provide a channel 49 for the passage of air from the upper end of the facia to a location inwardly beyond the upper plate 3.
To position the baffle between the rafters 9, the lower or forward edge of the baffle is provided a double reverse bend 50 which defines a slot 51 that receives the upper edge of the inner facia member 25. The engagementof the facia member 25 with the slot prevents displacement of the baffle in a direction parallel to the rafters 9. The inner end of the baffle 46 is normally supported on the insulation 16, and depending on the nature and the quantity of insulation, the inner end can be in close proximity to the roof deck 10 or can be spaced a considerable distance beneath the roof deck.
The air flowing upwardly within the passages 30 of the facia will pass through the various channels 49 defined by the baffles 46 and the roof deck to the outlet in the ridge of the roof. The baffle 46 insures that an air passage is provided along the undersurface of the roof deck beyond the critical area above the top plate 3. If the insulation 16 is in the form of batts, the air channels 49 will remain open even though the batts are jammed into the space above the top plate 3, while if loose insulation is employed, the battle will prevent the loose insulation from being blown back away from the exterior wall.
The baffle 46 can be used with any type of roof construction having an air inlet in the facia or soffit, and is preferably fabricated from a lightweight, non-corrosive material, such as thin-guage aluminum or plastic, which can be cut longitudinally by the workman, if necessary, in order to fit the baffle in the space between the rafters. The length of the baffle is not critical and it can have any length which will enable the baffle to bridge the area above the top plate 3, or extend inwardly a substantial distance beyond the top plate, if necessary to assure a deck-sweeping free flow of air. In restricted attic spaces, such as flat or very low-pitched roofs, it may be desirable to have the baffles extend all the way to the ridge to assure the necessary air flow.
FIGS. 12 and 13 illustrate a modified form of a baffle as associated with the facia construction of FIG. 6. In this embodiment, the baffle 52 which can be formed of metal, plastic, or the like is provided with a series of parallel, upstanding ribs 53. The lower end of the baffle 52 is located adjacent the inner facia member 25 and the upper end extends inwardly beyond the upper plate 3. The baffle 52 is adapted to be utilized with insulation 16 in the form of fibrous batts, and the batts jammed into space above the top plate 3 "act to hold the baffle up against, or in close proximity to the roof deck.
' The ribs 53'serve a dual function in that they act to space the bottom surface 54 of the baffle 52 from the roof deck to provide passages for the flow of air, and secondly, the ribs provide visual guides for cutting the baffle longitudinally to fit between the rafters. Normally, the rafters are spaced 16 inches on center, thereby providing a spacing of 14 inches between rafters when using 1 9e inch lumber. Thus, the baffles are normally fabricated with a width of approximately 14 inches. However, where there are obstructions in the roof, such'as chimneys, or dormers, or at the ends of the roof, the spacing between rafters can be less than 14 inches. In this case the baffle would be cut longitudinally to fit the space between the rafters.
As shown in FIG. 13, the outer ribs 53a and 53d are spaced apart 12 inches, while the spacing between ribs 53a and 53b is 2 inches, the spacing between ribs 53b and 530 is 6 inches and the spacing between ribs 53c and 53d is 4 inches. With this spacing between ribs, the baffle can be readily cut into any desired width by merely cutting along a rib. For example, if a baffle width of 10 inches was required in order to fit a space between rafters, the baffle would be severed along ribs 53b and 53d, while if a baffle width of 6 inches was desired the baffle would be severed along the ribs 53b and 530. Thus, the spacing of the ribs 53, as illustrated in FIG. 13 provides a convenient method enabling the operator to readily cut the baffle to the desired width to fit the space between the rafters, or baffle segments can be compounded into baffles having widths greater than 14 inches to satisfy wider structural spacings. For example, a inch spacing could be satisfied by combining a 14 inch baffle with a 6 inch segment.
FIG. 14 illustrates another form of the baffle. In this embodiment, the baffle 55 includes a bottom surface 56 and a series of upstanding ribs 57. The baffle 55 is utilized in the same manner as the baffle 52. It is contemplated that the baffle 55 can be extruded or molded from various materials including metals, such as aluminum, or plastic materials such as polyethylene, foamed polyurethane or glass fiber reinforced polyester resin.
The use of the baffles 46, 52 or 55 provides a passage for air flow in the critical area above the top plate of the exterior wall and insures that the air will be directed along the undersurface of the roof deck without interference from insulation batts and without disrupting loose insulation in the ceiling. By insuring the free flow of air along the undersurface of the roof deck, ice dams on the roof will be eliminated.
Various modes of carrying out the invention are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter which is regarded as the invention I claim: I
1. In a dwelling, a vertical wall, a series of generally parallel spaced rafters supported on the wall with the outer ends of the rafters projecting outwardly beyond said wall, a roof deck supported by the rafters with the spaces defined by adjacent rafters and said roof deck defining channels for the flow of air, a facia attached to the outer ends of the rafters, said facia comprising an outer facia member and an inner backing member and spacing members for spacing said outer facia member and said backing member apart, said spacing members being located at intervals along the length of said facia with the spaces between said spacing member comprising generally vertical passages with the lower ends of saidpassages communicating with the exterior and the upper ends of saidpassages located immediately beneath said roof deck and communicating with said channels, the upper edge of the backing member extending above the lower edges of the rafters and terminating adjacent the roof deck, and outlet means disposed at a high point of said roof deck and communicating with said channels, air being drawn upwardly through said passages and flowing upwardly within said channels to said outlet means.
2. The dwelling of claim 1, wherein said spacing means comprises a corrugated strip connecting said facia member and said backing member.
3. The dwelling of claim 1, and including a sofi'lt member connected to the rafters and extending between said facia and said wall, said soffit being free of openings therein.
4. The dwelling of claim 1, wherein said passages extend substantially the entire. length of said facia member.
5. The dwelling of claim 1, and including foraminous means disposed across the passages to prevent entry of foreign objects into the space between the rafters.
6. The dwelling of claim 1, wherein the lower ends of the inner and outer members are connected integrally by a bottom wall, and said bottom wall is provided with a series of openings.
7. The dwelling of claim 6, wherein said openings are slits arranged to direct air passing upwardly therethrough toward said outer wall.
8. The dwelling of claim 6, wherein the longitudinally extending comer joining the bottom wall and the outer member is provided with an enlarged radius serving as a hinge to permit said outer member to be pivoted with respect to the bottom wall.
9. The dwelling of claim 1, wherein the lower end portion of the inner member is provided with a ledge facing in a direction away from said outer member, and said dwelling includes a soffit member supported on said ledge.
10. The dwelling of claim 9, and including a wedge member disposed adjacent the inner wall and wedged between the upper surface of the soffit member and the lower portion of the rafters to urge said soffit member into engagement with said ledge.
11. The dwelling of claim 1, and including a ledge located on the lower end portion of the backing member and extending in a direction away from said facia, and a soffit member extending between said vertical wall and the backing member and supported on said ledge.
12. The dwelling of claim 9, and including a series of baffles with each baffle being disposed between adjacent rafters and having a width substantially equal to the spacing between the adjacent rafters, said baffles bridging the vertical wall and each baffle having a series of upstanding longitudinal ribs adapted to space the baffle from the roof deck and provide unobstructed air flow passages along the underside of the roof deck.
13. In a dwelling, a vertical exterior wall, a series of generally parallel spaced roof members supported on the wall with the outer ends of the roof members projecting outwardly beyond the wall, a roof deck supported by the roof members with the spaces defined by adjacent roof members and said roof deck defining channels for air flow, air inlet means communicating with the outer portions of the channels, said outer portions being located outwardly of said exterior wall, air outlet means communicating with the inner portions of the channels and located inwardly of said exterior wall, baffle means disposed for vertical movement within the channels and bridging the exterior wall, said baffle means being spaced above the upper extremity of said exterior wall and the outer end of said baffle means extending a substantial distance outwardly of said exterior wall and being in communication with said air inlet means, said baffle means including a surface spaced beneath the roof deck to provide a passage therebetween, and at least one spacing member extending upwardly from said surface and disposed to space the surface from the roof deck.
14. The dwelling of claim 13, and including a batt of fibrous insulation disposed in the channel beneath the baffle means, said batt engaged with the baffle means and acting to urge said baffle means upwardly toward the roof deck.
15. The dwelling of claim 13, wherein said spacing members are generally parallel ribs extending longitudinally of said surface.
16. The dwelling of claim 15, wherein the surface has a width slightly greater than 14 inches and four ribs extend upwardly from said surface, the spacing between the first pair of adjacent ribs being approximately 2 mately 4 inches.
17. In a dwelling, a vertical exterior wall, a series of generally parallel spaced roof members supported on the wall with the outer ends of the roof members projecting outwardly beyond the wall, a roof deck supported by the roof members with the spaces defined by adjacent roof members and said roof deck defining channels for air flow, air inlet means communicating with the outer portion of the channels, said outer portions being located outwardly of said exterior wall, air outlet means communicating with the inner portion of the channels and located inwardly of said exterior wall, baffle means located within the channels and. bridging the exterior wall, said baffle means including a surface spaced beneath the roof deck to provide a passage therebetween, and at least one spacing member extending upwardly from said surface and adapted to space the surface from the roof deck, said air inlet means including a facia attached to the outer ends of said roof members, said facia including an outer facia member and inner facia member spaced from the outer facia member with the space between' said facia members comprising a series of generally vertical openings, the outer end of said baffle means being engaged with the inner facia member and the vertical openings in said facia being in communication with said passages.
18. The dwelling of claim 17, and including connecting means for removably connecting the outer end of said baffle means to the inner facia member.
19. The dwelling of claim 18, wherein said connecting means includes an inverted U-shaped member disposed to receive the upper edge of said inner facia member. I
20. In a dwelling, a vertical exterior wall, a series of generally parallel spaced roof members supported on the wall with the outer ends of the roof members projecting outwardly beyond the wall, a roof deck supported by the roof members with the spaces defined by adjacent roof members and said roof deck defining channels for air flow, air inlet means communicating with the outer portions of the channels, said outer portions being located outwardly of said exterior wall, air outlet means communicating with the inner portion of the channels and located inwardly of said exterior wall, and a baffle member located within the channelsand bridging the exterior wall, at least a portion of said baffle member being spaced beneath the roof deck to provide a passage therebetween, said air inlet means including a facia attached to the outer ends of said roof members, said facia including an outer facia member and an inner facia member spaced from the outer facia member with the space between said facia members comprising a series of generally vertical openings, the outer end of said baffle member extending outwardly of the exterior wall and terminating adjacent said inner facia member whereby the vertical openings in said facia are in communication with said passages.

Claims (20)

1. In a dwelling, a vertical wall, a series of generally parallel spaced rafters supported on the wall with the outer ends of the rafters projecting outwardly beyond said wall, a roof deck supported by the rafters with the spaces defined by adjacent rafters and said roof deck defining channels for the flow of air, a facia attached to the outer ends of the rafters, said facia comprising an outer facia member and an inner backing member and spacing members for spacing said outer facia member and said backing member apart, said spacing members being located at intervals along the length of said facia with the spaces between said spacing member comprising generally vertical passages with the lower ends of said passages communicating with the exterior and the upper ends of said passages located immediately beneath said roof deck and communicating with said channels, the upper edge of the backing member extending above the lower edges of the rafters and terminating adjacent the roof deck, and outlet means disposed at a high point of said roof deck and communicating with said channels, air being drawn upwardly through said passages and flowing upwardly within said channels to said outlet means.
2. The dwelling of claim 1, wherein said spacing means comprises a corrugated strip connecting said facia member and said backing member.
3. The dwelling of claim 1, and including a soffit member connected to the rafters and extending between said facia and said wAll, said soffit being free of openings therein.
4. The dwelling of claim 1, wherein said passages extend substantially the entire length of said facia member.
5. The dwelling of claim 1, and including foraminous means disposed across the passages to prevent entry of foreign objects into the space between the rafters.
6. The dwelling of claim 1, wherein the lower ends of the inner and outer members are connected integrally by a bottom wall, and said bottom wall is provided with a series of openings.
7. The dwelling of claim 6, wherein said openings are slits arranged to direct air passing upwardly therethrough toward said outer wall.
8. The dwelling of claim 6, wherein the longitudinally extending corner joining the bottom wall and the outer member is provided with an enlarged radius serving as a hinge to permit said outer member to be pivoted with respect to the bottom wall.
9. The dwelling of claim 1, wherein the lower end portion of the inner member is provided with a ledge facing in a direction away from said outer member, and said dwelling includes a soffit member supported on said ledge.
10. The dwelling of claim 9, and including a wedge member disposed adjacent the inner wall and wedged between the upper surface of the soffit member and the lower portion of the rafters to urge said soffit member into engagement with said ledge.
11. The dwelling of claim 1, and including a ledge located on the lower end portion of the backing member and extending in a direction away from said facia, and a soffit member extending between said vertical wall and the backing member and supported on said ledge.
12. The dwelling of claim 9, and including a series of baffles with each baffle being disposed between adjacent rafters and having a width substantially equal to the spacing between the adjacent rafters, said baffles bridging the vertical wall and each baffle having a series of upstanding longitudinal ribs adapted to space the baffle from the roof deck and provide unobstructed air flow passages along the underside of the roof deck.
13. In a dwelling, a vertical exterior wall, a series of generally parallel spaced roof members supported on the wall with the outer ends of the roof members projecting outwardly beyond the wall, a roof deck supported by the roof members with the spaces defined by adjacent roof members and said roof deck defining channels for air flow, air inlet means communicating with the outer portions of the channels, said outer portions being located outwardly of said exterior wall, air outlet means communicating with the inner portions of the channels and located inwardly of said exterior wall, baffle means disposed for vertical movement within the channels and bridging the exterior wall, said baffle means being spaced above the upper extremity of said exterior wall and the outer end of said baffle means extending a substantial distance outwardly of said exterior wall and being in communication with said air inlet means, said baffle means including a surface spaced beneath the roof deck to provide a passage therebetween, and at least one spacing member extending upwardly from said surface and disposed to space the surface from the roof deck.
14. The dwelling of claim 13, and including a batt of fibrous insulation disposed in the channel beneath the baffle means, said batt engaged with the baffle means and acting to urge said baffle means upwardly toward the roof deck.
15. The dwelling of claim 13, wherein said spacing members are generally parallel ribs extending longitudinally of said surface.
16. The dwelling of claim 15, wherein the surface has a width slightly greater than 14 inches and four ribs extend upwardly from said surface, the spacing between the first pair of adjacent ribs being approximately 2 inches, the spacing between a second pair of adjacent ribs being approximately 6 inches and the spacing between a third pair of adjacent ribs being approximately 4 inches.
17. In a dwelling, a vertical extErior wall, a series of generally parallel spaced roof members supported on the wall with the outer ends of the roof members projecting outwardly beyond the wall, a roof deck supported by the roof members with the spaces defined by adjacent roof members and said roof deck defining channels for air flow, air inlet means communicating with the outer portion of the channels, said outer portions being located outwardly of said exterior wall, air outlet means communicating with the inner portion of the channels and located inwardly of said exterior wall, baffle means located within the channels and bridging the exterior wall, said baffle means including a surface spaced beneath the roof deck to provide a passage therebetween, and at least one spacing member extending upwardly from said surface and adapted to space the surface from the roof deck, said air inlet means including a facia attached to the outer ends of said roof members, said facia including an outer facia member and inner facia member spaced from the outer facia member with the space between said facia members comprising a series of generally vertical openings, the outer end of said baffle means being engaged with the inner facia member and the vertical openings in said facia being in communication with said passages.
18. The dwelling of claim 17, and including connecting means for removably connecting the outer end of said baffle means to the inner facia member.
19. The dwelling of claim 18, wherein said connecting means includes an inverted U-shaped member disposed to receive the upper edge of said inner facia member.
20. In a dwelling, a vertical exterior wall, a series of generally parallel spaced roof members supported on the wall with the outer ends of the roof members projecting outwardly beyond the wall, a roof deck supported by the roof members with the spaces defined by adjacent roof members and said roof deck defining channels for air flow, air inlet means communicating with the outer portions of the channels, said outer portions being located outwardly of said exterior wall, air outlet means communicating with the inner portion of the channels and located inwardly of said exterior wall, and a baffle member located within the channelsand bridging the exterior wall, at least a portion of said baffle member being spaced beneath the roof deck to provide a passage therebetween, said air inlet means including a facia attached to the outer ends of said roof members, said facia including an outer facia member and an inner facia member spaced from the outer facia member with the space between said facia members comprising a series of generally vertical openings, the outer end of said baffle member extending outwardly of the exterior wall and terminating adjacent said inner facia member whereby the vertical openings in said facia are in communication with said passages.
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Cited By (67)

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US3817009A (en) * 1972-01-31 1974-06-18 Dynamit Nobel Ag Aero-dynamic roof
US3972164A (en) * 1974-03-11 1976-08-03 Grange Howard L Roof construction with inlet and outlet venting means
US4069628A (en) * 1976-05-05 1978-01-24 Pease Company Eave thermal baffle for insulation
US4096790A (en) * 1977-06-24 1978-06-27 Curran Laurence E Ventilation and insulation baffle
US4102092A (en) * 1977-04-15 1978-07-25 Ward Bruce K Venting device
US4125971A (en) * 1977-09-19 1978-11-21 Diversified Insulation, Inc. Vent and baffle
US4159673A (en) * 1977-11-14 1979-07-03 Weirich James F Vent block
US4185433A (en) * 1978-05-22 1980-01-29 Thermal Insulation Company Baffle board construction
US4189878A (en) * 1977-04-15 1980-02-26 Fitzgerald Gerald A House roof insulation vent
US4200034A (en) * 1978-04-13 1980-04-29 Listle/Shreeves, Inc. Energy conserving construction
US4201121A (en) * 1978-07-31 1980-05-06 Brandenburg Frank J Jr Method of venting heat from homes
US4214510A (en) * 1978-09-14 1980-07-29 Ward Bruce K Vent and baffle unit
US4237672A (en) * 1979-04-09 1980-12-09 Lloyd Plastics Company Roofing vent and installation tool
US4265061A (en) * 1978-01-10 1981-05-05 Sweet Barry A Building system
US4278071A (en) * 1978-02-24 1981-07-14 Crescent Roofing Company Limited Roofing panels
US4446661A (en) * 1979-02-19 1984-05-08 Jonsson Jan U E Spacer means for providing air gaps
GB2152549A (en) * 1984-01-12 1985-08-07 Glidevale Building Prod Ventilator for use in a roof structure
US4581861A (en) * 1984-04-27 1986-04-15 Eury Matthew D Baffle board construction
GB2190117A (en) * 1986-05-10 1987-11-11 Allfor Investments Ltd Pitched roof, method of ventilating roof and ventilator for use in the method
US4807409A (en) * 1987-06-17 1989-02-28 Cor-A-Vent, Inc. Vented fascia board
US5326318A (en) * 1993-08-24 1994-07-05 Rotter Martin J Roof ridge ventilator
US5328406A (en) * 1993-05-18 1994-07-12 Morris Jr John S Fascia ventilator and drip edge
US5335462A (en) * 1993-01-14 1994-08-09 Heartland Industries, Inc. Building structure
US5341612A (en) * 1992-07-16 1994-08-30 Inno-Tech Plastics, Inc. Baffle vent structure
WO1996008618A1 (en) * 1994-09-14 1996-03-21 Rotter Martin J Fascia vent
US5596847A (en) * 1994-10-14 1997-01-28 Inno-Vent Plastics, Inc. Baffle vent structure
US5600928A (en) * 1995-07-27 1997-02-11 Uc Industries, Inc. Roof vent panel
US5765317A (en) * 1997-02-04 1998-06-16 Mast; Daniel Ray Structurally integrated shelf and soffit configuration
US5826383A (en) * 1996-12-23 1998-10-27 Garrison; Charles F. Roof closure vent system
FR2766908A1 (en) * 1997-08-01 1999-02-05 Didier Annet Ventilator for building veranda
US5930457A (en) * 1997-05-06 1999-07-27 Roof Ice Melt Systems, Inc. Heat cell for a roof
US6079166A (en) * 1996-12-23 2000-06-27 Charles F. Garrison Roof closure vent system
US6129628A (en) * 1998-08-14 2000-10-10 Harry O'Hagin Roof vent
US20020137454A1 (en) * 2000-11-27 2002-09-26 Baker Clarke Richard Chimney flue cap and wind diverter
US20030000157A1 (en) * 2001-05-11 2003-01-02 Boral Lifetile Inc. Eave riser extension for roof transitions
US20030005649A1 (en) * 2001-05-10 2003-01-09 Boral Lifetile Inc. Vented eaves closure
US6662509B2 (en) 2000-07-12 2003-12-16 Pacific Award Metals, Inc. Ridge vent for tile roofs
US6754995B1 (en) 2001-09-25 2004-06-29 Michael Shannon Davis Panel for forming on-site a multi-function channel for being self-retaining between, and by, a pair of parallel, adjacent, and spaced-apart framing members without a need for fasteners
US20040134137A1 (en) * 2003-01-08 2004-07-15 Geer Garret F. Unitary attic rafter vent and insulation dam assembly
US20050229503A1 (en) * 2004-04-19 2005-10-20 Rotter Martin J Rib vent system for roofing panels
US20060218869A1 (en) * 2005-04-01 2006-10-05 Billy Ellis Thermal insulation for a building
US20080034685A1 (en) * 2006-04-12 2008-02-14 Ogletree Ronald K Roof Ventilation Device
US20080216419A1 (en) * 2007-03-06 2008-09-11 Brentwood Industries, Inc. Insulation Block and Baffle Vent for Manufactured Housing
US20090154990A1 (en) * 2007-10-09 2009-06-18 Skf Aerospace France Light articulation ball-joint and method of manufacture of such a ball joint
US20090191806A1 (en) * 2007-06-11 2009-07-30 William Elliott Moorman Rooftop Air Recirculation Device
US20090311958A1 (en) * 2008-06-13 2009-12-17 Grubka Lawrence J Attic Soffit Ventilation System
US20100043312A1 (en) * 2008-08-19 2010-02-25 Adem Chich Fascia Vent
US20100043311A1 (en) * 2008-08-19 2010-02-25 Adem Chich Fascia Vent
US7721489B1 (en) * 2007-06-01 2010-05-25 Metal-Era, Inc. Vented gutter and fascia systems
US20110030287A1 (en) * 2008-09-12 2011-02-10 Kirk Thomas Moore Preformed roof ventilation system
US20110111690A1 (en) * 2009-11-12 2011-05-12 Henderson John C Roof Ventilation Apparatus
US20110120027A1 (en) * 2009-11-25 2011-05-26 Samuel Joseph Massameno Safety barrier
US20110201266A1 (en) * 2010-02-12 2011-08-18 Henderson John C Ventilated Roof Apparatus and Method
US20110232275A1 (en) * 2010-03-23 2011-09-29 Toyota Jidosha Kabushiki Kaisha Internal combustion engine exhaust cooling system
US20110277394A1 (en) * 2008-08-19 2011-11-17 Adem Chich Fascia Vent
US8069619B1 (en) * 2007-06-01 2011-12-06 Metal-Era, Inc. Vented gutter
US8776450B2 (en) * 2012-08-23 2014-07-15 Men-Chyan LEE Building roof structure
US8915022B2 (en) 2011-06-07 2014-12-23 3M Innovative Properties Company System and method for management of a roof
US8973310B1 (en) * 2013-03-15 2015-03-10 John C. Henderson Ventilated roof system and method
US9091455B1 (en) * 2011-10-12 2015-07-28 Jan B. Coster Swamp cooler blower fan hole cover
US9228356B2 (en) 2011-12-22 2016-01-05 3M Innovative Properties Company Above-deck roof venting article
US9702152B2 (en) 2011-06-17 2017-07-11 Basf Se Prefabricated wall assembly having an outer foam layer
US9945127B2 (en) 2010-09-08 2018-04-17 3M Innovative Properties Company Above-deck roof venting article, system and methods
US10801197B2 (en) 2015-01-19 2020-10-13 Basf Se Wall assembly having a spacer
US11118347B2 (en) 2011-06-17 2021-09-14 Basf Se High performance wall assembly
US11541625B2 (en) 2015-01-19 2023-01-03 Basf Se Wall assembly
US11835257B2 (en) 2020-04-24 2023-12-05 Thinkers Research And Development Inc. Roof vent device

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Cited By (87)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3817009A (en) * 1972-01-31 1974-06-18 Dynamit Nobel Ag Aero-dynamic roof
US3972164A (en) * 1974-03-11 1976-08-03 Grange Howard L Roof construction with inlet and outlet venting means
US4069628A (en) * 1976-05-05 1978-01-24 Pease Company Eave thermal baffle for insulation
US4102092A (en) * 1977-04-15 1978-07-25 Ward Bruce K Venting device
US4189878A (en) * 1977-04-15 1980-02-26 Fitzgerald Gerald A House roof insulation vent
US4096790A (en) * 1977-06-24 1978-06-27 Curran Laurence E Ventilation and insulation baffle
US4125971A (en) * 1977-09-19 1978-11-21 Diversified Insulation, Inc. Vent and baffle
US4159673A (en) * 1977-11-14 1979-07-03 Weirich James F Vent block
US4265061A (en) * 1978-01-10 1981-05-05 Sweet Barry A Building system
US4278071A (en) * 1978-02-24 1981-07-14 Crescent Roofing Company Limited Roofing panels
US4200034A (en) * 1978-04-13 1980-04-29 Listle/Shreeves, Inc. Energy conserving construction
US4185433A (en) * 1978-05-22 1980-01-29 Thermal Insulation Company Baffle board construction
US4201121A (en) * 1978-07-31 1980-05-06 Brandenburg Frank J Jr Method of venting heat from homes
US4214510A (en) * 1978-09-14 1980-07-29 Ward Bruce K Vent and baffle unit
US4446661A (en) * 1979-02-19 1984-05-08 Jonsson Jan U E Spacer means for providing air gaps
US4237672A (en) * 1979-04-09 1980-12-09 Lloyd Plastics Company Roofing vent and installation tool
GB2152549A (en) * 1984-01-12 1985-08-07 Glidevale Building Prod Ventilator for use in a roof structure
US4581861A (en) * 1984-04-27 1986-04-15 Eury Matthew D Baffle board construction
GB2190117A (en) * 1986-05-10 1987-11-11 Allfor Investments Ltd Pitched roof, method of ventilating roof and ventilator for use in the method
US4807409A (en) * 1987-06-17 1989-02-28 Cor-A-Vent, Inc. Vented fascia board
US5341612A (en) * 1992-07-16 1994-08-30 Inno-Tech Plastics, Inc. Baffle vent structure
US5335462A (en) * 1993-01-14 1994-08-09 Heartland Industries, Inc. Building structure
US5328406A (en) * 1993-05-18 1994-07-12 Morris Jr John S Fascia ventilator and drip edge
US5326318A (en) * 1993-08-24 1994-07-05 Rotter Martin J Roof ridge ventilator
WO1996008618A1 (en) * 1994-09-14 1996-03-21 Rotter Martin J Fascia vent
US5560157A (en) * 1994-09-14 1996-10-01 Rotter; Martin J. Fascia vent
AU701980B2 (en) * 1994-09-14 1999-02-11 Martin J. Rotter Fascia vent
US5596847A (en) * 1994-10-14 1997-01-28 Inno-Vent Plastics, Inc. Baffle vent structure
US5600928A (en) * 1995-07-27 1997-02-11 Uc Industries, Inc. Roof vent panel
US5826383A (en) * 1996-12-23 1998-10-27 Garrison; Charles F. Roof closure vent system
US6079166A (en) * 1996-12-23 2000-06-27 Charles F. Garrison Roof closure vent system
US5765317A (en) * 1997-02-04 1998-06-16 Mast; Daniel Ray Structurally integrated shelf and soffit configuration
US5930457A (en) * 1997-05-06 1999-07-27 Roof Ice Melt Systems, Inc. Heat cell for a roof
FR2766908A1 (en) * 1997-08-01 1999-02-05 Didier Annet Ventilator for building veranda
US6129628A (en) * 1998-08-14 2000-10-10 Harry O'Hagin Roof vent
US6390914B1 (en) 1998-08-14 2002-05-21 O'hagin Harry Roof vent
US7024829B2 (en) 2000-07-12 2006-04-11 Pacific Award Metals, Inc. Ridge vent for tile roofs
US20040128920A1 (en) * 2000-07-12 2004-07-08 Sharp Thomas G Ridge vent for tile roofs
US6662509B2 (en) 2000-07-12 2003-12-16 Pacific Award Metals, Inc. Ridge vent for tile roofs
US20020137454A1 (en) * 2000-11-27 2002-09-26 Baker Clarke Richard Chimney flue cap and wind diverter
US6941706B2 (en) 2001-05-10 2005-09-13 Monier Lifetile Llc Vented eaves closure
US7424790B2 (en) 2001-05-10 2008-09-16 Monier, Inc. Vented eaves closure
US8112945B2 (en) 2001-05-10 2012-02-14 Boral Lifetile, Inc. Vented eaves closure
US20030005649A1 (en) * 2001-05-10 2003-01-09 Boral Lifetile Inc. Vented eaves closure
US20100313491A1 (en) * 2001-05-10 2010-12-16 Boral Lifetile, Inc. Vented eaves closure
US7757440B2 (en) 2001-05-10 2010-07-20 Boral Lifetile Inc. Vented eaves closure
US20090113817A1 (en) * 2001-05-10 2009-05-07 Kevin Austin Vented Eaves Closure
US20030000157A1 (en) * 2001-05-11 2003-01-02 Boral Lifetile Inc. Eave riser extension for roof transitions
US6754995B1 (en) 2001-09-25 2004-06-29 Michael Shannon Davis Panel for forming on-site a multi-function channel for being self-retaining between, and by, a pair of parallel, adjacent, and spaced-apart framing members without a need for fasteners
US20040134137A1 (en) * 2003-01-08 2004-07-15 Geer Garret F. Unitary attic rafter vent and insulation dam assembly
US20050229503A1 (en) * 2004-04-19 2005-10-20 Rotter Martin J Rib vent system for roofing panels
US7591109B2 (en) * 2004-04-19 2009-09-22 Rotter Martin J Rib vent system for roofing panels
US20060218869A1 (en) * 2005-04-01 2006-10-05 Billy Ellis Thermal insulation for a building
US7818922B2 (en) * 2005-04-01 2010-10-26 Billy Ellis Thermal insulation for a building
US20080034685A1 (en) * 2006-04-12 2008-02-14 Ogletree Ronald K Roof Ventilation Device
US20080216419A1 (en) * 2007-03-06 2008-09-11 Brentwood Industries, Inc. Insulation Block and Baffle Vent for Manufactured Housing
US7841137B2 (en) 2007-03-06 2010-11-30 Brentwood Industries, Inc. Insulation block and baffle vent for manufactured housing
US8069619B1 (en) * 2007-06-01 2011-12-06 Metal-Era, Inc. Vented gutter
US7721489B1 (en) * 2007-06-01 2010-05-25 Metal-Era, Inc. Vented gutter and fascia systems
US20090191806A1 (en) * 2007-06-11 2009-07-30 William Elliott Moorman Rooftop Air Recirculation Device
US20090154990A1 (en) * 2007-10-09 2009-06-18 Skf Aerospace France Light articulation ball-joint and method of manufacture of such a ball joint
US20090311958A1 (en) * 2008-06-13 2009-12-17 Grubka Lawrence J Attic Soffit Ventilation System
US20100043312A1 (en) * 2008-08-19 2010-02-25 Adem Chich Fascia Vent
US8528269B2 (en) 2008-08-19 2013-09-10 Building Materials Investment Corporation Fascia vent
US8528270B2 (en) * 2008-08-19 2013-09-10 Building Materials Investment Corporation Fascia vent
US8205398B2 (en) * 2008-08-19 2012-06-26 Building Materials Investment Corp. Fascia vent
US20110277394A1 (en) * 2008-08-19 2011-11-17 Adem Chich Fascia Vent
US20100043311A1 (en) * 2008-08-19 2010-02-25 Adem Chich Fascia Vent
US20110030287A1 (en) * 2008-09-12 2011-02-10 Kirk Thomas Moore Preformed roof ventilation system
US20110111690A1 (en) * 2009-11-12 2011-05-12 Henderson John C Roof Ventilation Apparatus
USRE47799E1 (en) * 2009-11-12 2020-01-07 John C. Henderson Roof ventilation apparatus
US9022845B2 (en) * 2009-11-12 2015-05-05 John C. Henderson Roof ventilation apparatus
US20110120027A1 (en) * 2009-11-25 2011-05-26 Samuel Joseph Massameno Safety barrier
US20110201266A1 (en) * 2010-02-12 2011-08-18 Henderson John C Ventilated Roof Apparatus and Method
US20110232275A1 (en) * 2010-03-23 2011-09-29 Toyota Jidosha Kabushiki Kaisha Internal combustion engine exhaust cooling system
US9945127B2 (en) 2010-09-08 2018-04-17 3M Innovative Properties Company Above-deck roof venting article, system and methods
US8915022B2 (en) 2011-06-07 2014-12-23 3M Innovative Properties Company System and method for management of a roof
US11131089B2 (en) 2011-06-17 2021-09-28 Basf Se High performace wall assembly
US11118347B2 (en) 2011-06-17 2021-09-14 Basf Se High performance wall assembly
US9702152B2 (en) 2011-06-17 2017-07-11 Basf Se Prefabricated wall assembly having an outer foam layer
US9091455B1 (en) * 2011-10-12 2015-07-28 Jan B. Coster Swamp cooler blower fan hole cover
US9228356B2 (en) 2011-12-22 2016-01-05 3M Innovative Properties Company Above-deck roof venting article
US8776450B2 (en) * 2012-08-23 2014-07-15 Men-Chyan LEE Building roof structure
US8973310B1 (en) * 2013-03-15 2015-03-10 John C. Henderson Ventilated roof system and method
US10801197B2 (en) 2015-01-19 2020-10-13 Basf Se Wall assembly having a spacer
US11541625B2 (en) 2015-01-19 2023-01-03 Basf Se Wall assembly
US11835257B2 (en) 2020-04-24 2023-12-05 Thinkers Research And Development Inc. Roof vent device

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